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Searls Guitars 2014


demonx

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Bit more progress on the Rimu topped guitar.

Neck rough carved:

1620556_583019568446548_2107067448_n.jpg

Scarf joint area rough carved and after a quick sand to see where its at:

1797489_583039725111199_284322030_n.jpg

Heel area rough shaped and quick sanded to see how it feels:

1653568_583039765111195_1899771609_n.jpg

Neck given a quick sand to 320 to see the flamed figure a little bit more:

45153_583039761777862_157771627_n.jpg

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It's all on video if you jump on YouTube and search "Searls Guitars Part" and I can't remember which part is neck carving, but if you watch them all they're pretty short videos, you'll get there eventually.

I do fit the fingerboard first, then I carve back to the board. Most of my carving is done by rasp.

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Not many update pics as I've been busy building a bench with shelves and building large doors that are like two gates for the CNC room.

Anyway, this is the first top I've carved for 2014. Rimu.

1653633_585529671528871_352366312_n.jpg

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Tasmanian Blackwood neck carved today, body Queensland maple with Sassafras top.

Roughed out with power tools, the rest of the carve is then done old fashioned hand tools and elbow grease:

1017645_585991814815990_898677472_n.jpg

After a bit of lovin':

529434_585998864815285_1637947674_n.jpg

1555546_586010164814155_1666524227_n.jpg

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All looking great so far.

to me, once i carve the heel on a set neck, and clean it up, is my favorite part. I just love the way it makes the guitar look like a full guitar.

I find that putting the fingerboard on is the first major land mark point for the woodwork side of the build.

The neck carve and the top carve etc to me are probably the second landmark stages.

This quick video is a response to a request I had but I'll post it here for anyone else who is learning:

http://www.youtube.com/watch?v=MpWSlrnEMs8&feature=youtu.be

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All looking great so far.

to me, once i carve the heel on a set neck, and clean it up, is my favorite part. I just love the way it makes the guitar look like a full guitar.

I find that putting the fingerboard on is the first major land mark point for the woodwork side of the build.

The neck carve and the top carve etc to me are probably the second landmark stages.

This quick video is a response to a request I had but I'll post it here for anyone else who is learning:

http://www.youtube.com/watch?v=MpWSlrnEMs8&feature=youtu.be

I guess it is different for me, since i glue the fretboard on much sooner than you do on your neck thrus.

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Couple more progress pics:

LP7:

1690009_587249751356863_1276466413_n.jpg

SS7:

1897914_587476861334152_1465517602_n.jpg

For anyone who has never worked with Spalt before, it requires a different plan of attack to a standard timber for a top carve. For example, it needs to be stabalized first, people often use epoxy or CA. You also have to take care whilst sanding, as there are soft and hard pieces of grain close together which will create ripples if you sand wrecklessly, this can be overcome by replacing power sanders with scrapers and files and then block sanding carefully. Takes much more time, but worth it in the end as you can see from the above pic.

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Wow, this whole run looks gorgeous!

Plus, I was looking at the pics and I suddenly realized that my way of doing electronics cavities is completely stupid and yours is much better.

Me:

- figure out where I want the cavity, pre-drill, rout

- later think where I want the pots etc, try to somehow figure out how to mark at the front where the cavity is

- lay out the controls hoping that I didn't screw up and they indeed are inside the cavity

- drill holes (chipout)

and here I see:

- roughly trace the cavity shape at the front

- lay out the controls inside that shape

- drill all the way through the body

- lay out the shape from the back again (guided by the holes)

- rout etc from the back

This just makes so much more sense..

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Wow, this whole run looks gorgeous!

Plus, I was looking at the pics and I suddenly realized that my way of doing electronics cavities is completely stupid and yours is much better.

Me:

- figure out where I want the cavity, pre-drill, rout

- later think where I want the pots etc, try to somehow figure out how to mark at the front where the cavity is

- lay out the controls hoping that I didn't screw up and they indeed are inside the cavity

- drill holes (chipout)

and here I see:

- roughly trace the cavity shape at the front

- lay out the controls inside that shape

- drill all the way through the body

- lay out the shape from the back again (guided by the holes)

- rout etc from the back

This just makes so much more sense..

This is the way i have done it for years. You are right, it is a much better method.

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Everything you said is right, except I'll add that I've also made a template that I can sit on top that is the same shape as my rear route and it's got holes drilled so I can position pots and switches instantly. Even though I have this template i still usually just lay it out manually and use the template only for the outer shape!

Also, yes, I drill the outer pot holes straight through so I can locate the rear easily. I usually don't bother to drill the middle holes any deeper than a centimetre as they'll appear when you route

Also, I use the pre drilled holes as a depth gauge for routing. Means I don't have to measure, I just eyeball and if I'm using any short posted switches or pots I can just test fit and keep routing till I'm happy.

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Timber is a 3D object. Sometimes once you carve you find things you don't expect, for example in this Sassafras top there was a small hollow cavity.

I carved through the hollow as it wasn't very deep, but then I wasn't happy with the resulting shape of the carve. QC steps in, cuts it up and I've got some new timber on the way that is even better than what I cut off.

1911726_589819194433252_349783905_n.jpg

Electronics cavity in the Cocobolo/Tasmanian Blackwood:

1010205_589850577763447_179928733_n.jpg

Here is a couple pics of Dayne's guitar, the layout:

1234924_589878201094018_806067833_n.jpg

The cavity in Rimu and African Mahogany:

1779909_589878217760683_1425290810_n.jpg

Then flipped over to drill the output jack hole:

1939585_589878227760682_1893812641_n.jpg

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