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Knightro Guitars 2016


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Short update today: I made a simple jig to get my neck to the thickness I'm looking for. I'm waiting for my new spokeshave to come in, so actual shaping will have to wait a few days. 

This is pretty barebones. The neck is clamped on the heel end, secured with tape and a shim on the nut end. The router is set to the 12th fret depth and the shim is adjusted until the 12th fret and 1st fret depths line up with the router's depth. 3 small passes later, you have an extremely consistent starting taper to round from. Hopefully. 
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This guitar is all about trying new things and pushing my personal envelope, so I decided to go crazy thin. It's 0.760" at the 1st and 0.850" at the 12th. That'll go down just a tad as I sand and so forth, so I'm expecting this neck to feel ridiculous by the time it's carved up.

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Thanks all! 

Curtis- that is very true! I'd be happy to go thinner with a lower profile truss rod. Maybe next time...

The jig is just three 3"x24" sticks of MDF, super simple. I just knocked it together to test the concept. I'm happy with the result, so I'm going to make a better/permanent version. Likely with clear acrylic sides so setting the depth is easy.

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New tool day! I scored a Veritas low-angle spokeshave and tried it out today. It feels amazing and cuts very well, I just haven't figured out the best depth/mouth combo for ultra-thin shavings. I just need to hone my sharpening skills (ha-ha, see what I did there) and learn how to set the tool up for better performance.  

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Verdict: A for quality, D+ for my skill level.

Now, on to the guitar. I'm trying something totally new to me: this neck profile is an asymmetrical soft trapezoid. If you hold the neck in proper classical style, your thumb rides the flat portion very comfortably. I don't like the look (or feel) of corners back there though, so blending them out is key.

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Thanks for looking!

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Trapezoidal neck, I like it. I've felt the back of my left hand against my left forearm from wipeouts while racing on inline skates, so the trapeziodal neck I carved like yours feels good on my wrist. By the way, where did you fond the threaded inserts for your pickup screws? That is a great idea. Mind if I steal it with pride?

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Lots to say... should probably make a list! lol

- LOVE the headstock inlay idea. Fits extremely well!

- Absolutely love the bookmatched sapwood cover to hide the join and get a wide enough piece... will definitely be stealing that!

- Would you mind sharing your supplier/part number for the humbucker mounting inserts? I'm super tired of the giant-pilot-hole spiral inserts I've been using.

Best,

Chris

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Ok, time for some more fun stuff. As much as I love the precision work that defines so much of a guitar, I really find myself in an enjoyably meditative state when I get to freehand carve the body and neck. 

So, massive pic dump:
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I've still got quite a bit of blending and smoothing to do, but I like the look and feel so far. Thanks for looking!

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I think it would have been easier to give up if that was the plan from the start. I'd been saving this fretboard for years. Oh well, it's for a good cause.

I suppose now is as good a time as any to spill the news. I was invited to participate in an event benefiting the Cystic Fibrosis Foundation's West Palm Beach chapter. This guitar will be featured at a live auction with the proceeds going to research and so forth for the foundation. I'm excited for the opportunity to help a great cause and meet some great people along the way. 

The event is called Songwriters in the Round, for those interested in reading more about it.

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Today's update is a bit lighter than usual. I spent most of my time sanding, so there's nothing dramatic to show. 

I did knock together a nifty little prototype magnetic truss rod cover, but I didn't like the end result. 
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Some more pics:
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From here on out, it's just little fiddly detail work and a boatload of sanding. This thing absolutely must be done by March 10th, so I'm lightly pressed for time. More pics will come as they're taken. Thanks for looking!

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Alright, time for an update! I've mostly been sanding over the last few days, but I have a few other little tasks done that I forgot to post about.

Aligning the tuners and drilling the screw pilot.
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Made a padauk truss rod cover. I like that it blends in a bit.
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Finally got myself a can of conductive shielding paint. I like it so much better than copper tape.
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Machine screw inserts for the electronics cover
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Machine screw insert for the TRC
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And finally, sanding. Sanding is life, dust is everywhere.
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I'm up to P320 all over so next time it's on to P400, then I think I'll string it up in the white to let the neck settle in. And of course, I have to have string tension in order to try out the Katana. 

Thanks for reading!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Edited by KnightroExpress
Unintentional pictures added.
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