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Three new rockers are coming to life


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Today I've been working on the jack access of the Flying-V. Since is a modern desing, I decided to locate the imput jack in the border of the inferior wing of the guitar. Usually goes in the front of the guitar, perpencicular to it, this way is unconfortable for my taste. For doing this and due to the angle of the wings, is not a good idea to do the drill directly. I made a template-guide with a piece of the same width of the guitar. I made the drills in the drill pres for assure perpendicularity. After that put the guide in its position and fix both the guitar and the template-guide with a clamp. Now is easy to do it correctly. I made two drills, one for the border of the jack (16 mm) and other for the jack itself (12 mm). Some pics of the process. Happy weekend:


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Scorpionscar
 

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On 4/22/2018 at 12:00 AM, curtisa said:

You're not worried about the impact positioning the input jack there will have on playing the guitar in a seated position?

You are right Curtisa, to be honest, had no thought about that issue. I usually play with Flying-V's standing up. The reason I led me to locate the input jack in the lateral of the wing is due to the design of the guitar, no other place came to my mind. When played V's sit down, usually use the stratp and don't put the thight between the shape of the guitar...

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I've continued working on the Flying-V. I routed a border through the headstock. For this I used  table for the dremel and use a tungsten router. I routed too the frames over the cameras of the wings whera I'll places a stainless steel grid. After a hard day of working, went home for dinner but could not resist the temptation of gluing the neck to the body, so, I had dinner and want again to the workshop for doing it. Had to use the chisel for adjusting some zones, but it fixed perfectly like a glove. Some pics of the process:

 

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Scorpionscar

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Some ideas for drilling through body string holes without a proper drill press? the problem is that in mine, the distance between the bit and the colum is not enough and for doing this is necessary precissionn for drilling the holes and then in the back of the guitar the cavities for installin the ferrules, I mean, two concentric differente diamter holes, one for the string and the other for the ferrule.

Scorpionscar

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This weekend I’ve been repairing the headstock of one of my guitars. An explorer I built some years ago, to be honest, my first guitar, and as a result I met this amazing forum. I’m going to explain the way I did it, cause I think is interesting for its complexity and for the risk as any mistake could be a disaster. With the permission of the moderators of the forum, I’ve decided to use this topic, instead of this reparation has nothing to do with the project of the four hardrocker guitars building, the reason is to avoid opening another topic. If this is no correct, we can move it to another properly section.

 The question is that I was playing my guitar and when I put it in the stand, it suddenly slipered and fell down. Aparently has no cracks, no scratches, nothing visible, but had problems for maintaining the correct tuning. I used my optivisor, and found that there was a little fissure just in the glue line of the scarf joint, almost invisible but when forced the headstock with my hands, the micro fissure opened then and got bigger, I decided to repair it.

Some people said: “what a pitty, did not your heart break when you saw it falling down? My answer is NO, I didn’t. This things happens and is impossible to avoid them. If the guitar were in the case ten, twenty or forty years and had no use, it always look radiant, but an instrument only has sense if makes music, if serves as a vehicle to transmit emotions and feelings. Is normal that a guitar has scratches, and war scars, that makes it more beautiful and functional.

Well, lets go, for the reparation I decided to make three mortises of 6x6x60 mm and insert three tenons of wenge with dimensions 6x8x60. 30 milimiters in each side of the glue line of the scarf joing for reinforcing it.

I masked the front and rear of the headstock to prevent any scratch or damage. With the help of a template I marked the position of the mortises. How about my Coca-cola towel? hahahaha, is pretty cool...

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In order to do the job as precise as posible, I built a jig for mounting the router. With this jig is very easy to do the job

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I fixed the jig to the work bench with a clamp and screw the headstok to the slope of the jig using a pletin and the tuner drills.

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Now is time to make the tenons. This part thougth would be difficult but was really easy and fast. I cut the the tenons with a japanesse saw and marked the radious for rounding them with the help of my homemade sander. I tried if they fitted into the mortises and retouch if necessary with a file.

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After that I began to glue and clean the excess of titebond with a wet cloth, this way appart from clean beter, force the tenons to increase its volume some tenths of a milimiter and this helps to maintain them pretty tight. Afther that I use a clamp and left drying overnight.

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In order to increase the strenght and the aesthetics of the rear of the headstock I decided to glue a veneer of 1.7 mm. For achieving this I used the router mounted into a tunnel. Then marked the silhouette of the headstock with a template and cut with the bandsaw.

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The next morning I took off the clamps and since the mortises were 6 mm depth and the tenons 8, if maths does not fail, there are a difference of 2 mmthat have to be removed. For this I used a chisel.

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I sanded the zone for nivelating the tenons with the headstock Surface and for removing the coats of nitrocellulose.

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Since the headstock has an angle of 17º was neccesary to build a mould with the band saw in order to forcé the veneer to be bent. I put the veneer into the mould and applied steam and fastened the clamps slowly until the veneer achieved the definitive shape.

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I considered it was a good idea to drill the tuners holes before gluing it, I marked them with a wood bit wit brad point and drilled the 6 holes. They coincided perfectly, and began to glue. I used my MDF mini-clamps that make the job very easy.

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For eliminating the excess of the bubinga of the veneer I designed a jig for the routerbase of the Dremel, very easy. There are bits with bearings but very expensive…

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Finally only have to repaint the headstock. This hard rock beauty is now ready for much rock!!!

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Scorpionscar

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11 hours ago, ScottR said:

Nice save! Your attention to detail is amazing....and no longer surprising.

You do fantastic work.

SR

Thank you very much Scott. Is a proud for me hearing this words from you. They motivate me to follow doing things the best way I can. Happy week begining to everybody!

Scorpionscar

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3 hours ago, Mr Natural said:

very nice save and very nice first guitar build!

I (think) I saw the exact same method used on one of Michael Schenkers Vs except I want to say they used maple drum sticks as the inlayed wood. 

very nice work.  

Thank you Mr Natural. Mapple is very hard too. I used wengué cause I had a stripe in the workshop. Now the headstock is solid as a rock. Haven't assembled the bridge and put strings but I think the tuning problem has solved.

Scorpionscar

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Today I've drilled the holes for the Hipshot bridge. For doing this I've used a drill press and onces the position of the bridge was calculated, I screwed it to the body and used as a template. I used a 3.75 mm drill bit and did the 1st and the 6th holes  totally through the body, and the rest, only half hole. Uncrewed the bridge and positioned it in the back of the guitar and placed introducing two bits in the 1st and 6th holes. After that did the other holes.

For the ferrules used an 8 mm diameter brad point bit. Before this I built a jig consisting in a table of about 300x300 mm and drilled a hole with the same bit, 3.75 mm, after that cut the bit and introduced into the hole, allowing only about 6 mm standing out resptect the surface of the table. I marked the center of the bit with a cross and aproached the brad point of the bit until I reached the cross of the pin. Now you have only to put the guitar upsidedown and insert the holes into the pin, The drills are perfectly concentric.

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Scorpionscar

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  • 2 weeks later...

Is time for communions in my workshop and what better for celebrating than this nuclear white Flying-V!!! Jokes aside, these are some pics of the finish of the guitar. This first communion white is a primer coat for filling the grain and regularize the surface, but it will be painted in another eye-catching colour. Stay tuned...

 

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Scorpionscar

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I have a question about the Flying- guitar finish. Had applied a primer coat in order to fill the grain. After that I've applied the color coats (Gloss red in this case) as you can see in the picture above. After painting is normal some rugged surface like sand (not exagerate, something normal I think). If I sand for leveling the paint, the red lost the glossy effect and seems to be another tone of red colour, pale. I want to add about two coats of gloss clear poliuretane lacquer, but I'm concerned about if the red remains matte under the lacquer and if the 400 sandpaper is suitable. I would be very grateful if you explain me the correct way of doing this type of job. Thanks in advance.

Scorpionscar

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I think what you have from the gloss red is simple "orange peel", which is normal. After you sand back the paint flat, you'll lose the glossy look, but that's fine. The main thing is to achieve a flat surface. Most people would shoot more gloss red over the top of that. The pale colour is likely because you have sanded it, nothing more. Lacquer over the top of that will regain the glossiness. personally, I would spray another coat of red, then sand that back with 600-800 grit. Then shoot lacquer. If things are working as they should, this should be very flat, red and glossy.

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23 hours ago, Prostheta said:

I think what you have from the gloss red is simple "orange peel", which is normal. After you sand back the paint flat, you'll lose the glossy look, but that's fine. The main thing is to achieve a flat surface. Most people would shoot more gloss red over the top of that. The pale colour is likely because you have sanded it, nothing more. Lacquer over the top of that will regain the glossiness. personally, I would spray another coat of red, then sand that back with 600-800 grit. Then shoot lacquer. If things are working as they should, this should be very flat, red and glossy.

Thank you for your answer prostheta. I've done what you have told me and the red seems to have won the glossy effect, and the surface is totally flat. I will post pics of the result during the week. The guitar is really coming to life. Thank you so much.

Scorpionscar

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