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335-like guitar for the same friend :)


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I might have mentioned that my friend ordered a 335 type guitar along with the telecaster, constructed like mine. We agreed that he will supply the neck, and I'll take care of the body etc. So, here goes:

28253251627_e4562f8f4e_b.jpg01-IMG_20180627_120533 by Goran P, on Flickr

1/2 of the plan printed to size, and glued over with tape, gives it some durability and thickness for tracing.

29250914798_588954d1b2_b.jpg02-IMG_20180627_133903 by Goran P, on Flickr

29250914498_0b1a369f46_b.jpg03-IMG_20180628_173130 by Goran P, on Flickr

28253251887_6d7bab9864_b.jpg04-IMG_20180628_174146 by Goran P, on Flickr

We bought some pine shelving, 18mm thick and laminated, so it should be dry and stable. I transfered my paper template to it and cut 4 pieces, one a bit nicer than the rest, and then fixed that one to another with 2 screws.

28253251357_8eaacbd3ea_b.jpg05-IMG_20180629_193117 by Goran P, on Flickr

29250914638_a2ddbb557d_b.jpg06-IMG_20180629_201547 by Goran P, on Flickr

Then shaped the two together on the sander, and glued them to the two other, rough cut ones. Accidentally, one tray for kitchen use was created :)

29250914378_884dc37a7c_z.jpg07-IMG_20180629_203737 by Goran P, on Flickr

28253251017_4b9d84f4b9_b.jpg08-IMG_20180630_111239 by Goran P, on Flickr

29250914258_04efbbc53f_b.jpg09-IMG_20180630_210131 by Goran P, on Flickr

29276361828_d668b7559d_z.jpg1-IMG_20180701_104704 by Goran P, on Flickr

42243631485_1634a80671_z.jpg2-IMG_20180701_111336 by Goran P, on Flickr

29276361608_b7a8d6781b_z.jpg3-IMG_20180701_114143 by Goran P, on Flickr

Next, I routed the halves clean using the identical upper halves as templates, worked nice, and with no chipout :)

28253250587_eb39edf71e_z.jpg10-IMG_20180630_210459 by Goran P, on Flickr

Picked a piece of cherry for the center block, and cut it to length.

Today I've made and printed templates for shaping the center block, so that will be the next step. I'll make some mdf jigs to make things repeatable.

Cheers,

Goran

 

Edited by gpcustomguitars
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:)

I hope he'll like both guitars, we did order premade necks for both, as that helps me to get both done in a reasonable amount of time.

Last night I managed to plane both sides of the block clean, and made the mdf template. I screwed it onto the side using the centerline drawn all around, and will route the profile, probably tomorrow. I'll route it from both sides, I hope that the bit will be long enough, will plane/sand the rest of not.

42266258665_9a964e75f4_z.jpg3-IMG_20180702_210713 by Goran P, on Flickr

28300953457_194a17e8e5_z.jpg2-IMG_20180702_210700 by Goran P, on Flickr

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Well, yesterday's session was all about the center block. My mdf template is about 1mm oversize to account for any router-connected events, and that was a correct decision.

I've started with short bit, again small steps, 3mm, as the stock to be removed is both skinny and mostly runout grain, so it chips off easily.

42306032065_7f1e63037e_z.jpg1-IMG_20180704_184541 by Goran P, on Flickr

29338597078_c960802fac_z.jpg2-IMG_20180704_185743 by Goran P, on Flickr

I've then removed the template to gain 8mm depth. I was trying to avoid using the long bit for as long as possible.

29338597498_cf839095e9_z.jpg3-IMG_20180704_190426 by Goran P, on Flickr

Then from the other side, first with template, then without, and had to switch to the long bit.

42306031635_8f5c416aaa_z.jpg4-IMG_20180704_194453 by Goran P, on Flickr

42306031895_68ab9d596f_z.jpg5-IMG_20180704_200256 by Goran P, on Flickr

It worked fine, with some dips in few places, as the surface for the router is really narrow. Most of those will dissapear in carving and sanding to size.

29338597358_2250f6b8c3_z.jpg6-IMG_20180704_204319 by Goran P, on Flickr

42306031735_94987a0dc3_z.jpg7-IMG_20180704_205329 by Goran P, on Flickr

29338596978_12f3293175_z.jpg8-IMG_20180704_205344 by Goran P, on Flickr

Not cutting the shoulders was a trade-off, I needed that surface for the router bearing to ride on, but now I'll need more time to get them perpendicular. I might glue a shim to the block to level it while shaping on the oscilating sander.

Next step would be to clean the surface more, cut the shoulders and the cutout in the block at the bridge pup and glue it all together. Must not forget to cut out a small space on the treble side where it would collide with the potentiometer later on.

Also, I hope I'll get the telecaster into finishing booth by the end of the week! Still need to route the neck pocket and glue/trim the binding.

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Glad you like it Andy :)It worked nicely the first time I made a 335-like guitar like this. I did laminate the sides piece by piece then, using NOS hardwood flooring I had on hand. That was a bit boring, and presented a number of problems in flattening such a irregular shape. This time, I went with clean laminated flat  stock, so I expect no warping and it was much cleaner and quicker.

It's been raining for a few days now, so I didn't do much of anything, but did manage to take care of a place for the pot in the side stock, basically just sanded it out, and sawed/chipped/sanded the center piece shoulders. Strategically placed mdf stick provided 0 degrees for sanding, and it worked easier than expected :) I plan to route the cutout portion under the bridge pup for slipping the electronics trough, and then I can start gluing up the pieces into the body. I'll probably sand out the round bottom portion of the central part using the same method as with the shoulders.

42391252995_5e3f793178_z.jpg1-IMG_20180707_110456 by Goran P, on Flickr

41485692440_0263e92baa_z.jpg2-IMG_20180707_113426 by Goran P, on Flickr

41485691990_28461fba19_z.jpg3-IMG_20180707_115146 by Goran P, on Flickr

Edited by gpcustomguitars
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  • 2 months later...

Just a quick update while waiting on the tuners and the pup springs for the Alvin Lee.

No pics yet but I glued the body frame together, and should do some fine tuning, carving and sanding. Next step will be glueing some sapele veneer all around, and then it's time for top and back. I did it other way around the last time, and while it did work fine, it was a lot more work.

Pics to follow!

I already have the next project layed out on paper staring at me from the kitchen table, but I'm forbiding myself from starting it until the tele, ALee, 335 and another LP halfway done are done :)

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1 hour ago, gpcustomguitars said:

I already have the next project layed out on paper staring at me from the kitchen table, but I'm forbiding myself from starting it until the tele, ALee, 335 and another LP halfway done are done :)

I feel your pain! It is my worst fault, starting projects on top of projects until the madness becomes too much and I just have to finish one of them or I will explode. Awesome work so far on the 335. 

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Thanks! Definitely, I just set the to-do list to those 4 guitars, but in reality, the list of started projects is a ...bit longer... :) I'm trying to finish all the things that definitely have some potential but got pushed to the back burner. Also, from time to time I have my repair duties that must override some of my crazy ideas :)

Well, some pics - I think one side is reasonably carved, the other still to go, and then I'll pore over them again prior to the next step. The second pic shows the top/back angles in relation to the sides. I've blended the joins, so that there is no no-contact areas between the frame and the top/back. When it's all done, veneering should be a walk in the park.

43259648420_31c57acb3a_z.jpg1-IMG_20181002_200805 by Goran P, on Flickr

31199359908_c0b0480f29_z.jpg2-IMG_20181002_203536 by Goran P, on Flickr

Here's what I plan to be my next project as soon as possible:

44352239194_949e488aa0_z.jpg1-IMG_20180926_184927 by Goran P, on Flickr

44352239334_c7bbd8e0e8_z.jpg2-IMG_20180926_184933 by Goran P, on Flickr

44352238944_4b34caaeab_z.jpg3-IMG_20180926_184940 by Goran P, on Flickr

I'll just start picking wood for it and putting it aside, perhaps just run it trough the planer to rest. 25.5, 12' radius, necktrough, most probably acero parana neck and cherry sides. 24 frets with partial access up to 28th just for show. I'd like it to have either a rolling nut, or a zero nut/fret and locking tuners, and sides profiles fully rounded.

Hope you like it!

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  • 3 years later...

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