araz Posted November 8, 2005 Report Share Posted November 8, 2005 Hi folks, I'm reaching the end of my project but I have a dilema. The neck is finished but not stained, all cavities on the body are carved except the neck pickup cavity. My dilmena is, in order to route the neck pkup cavity, I need to install the neck (glue it) because part of the neck tenon will be routed as part of the pickup cavity (it's a set neck) but if I do that then finishing (staining) the guitar later will be more difficult with the neck in place. Ideally, I would temporarily hold the neck in place (it has a 3 degree angle), then carve the neck pkup, remove the neck and proceed with staining but I just can't think of a way to temporarily hold the neck in place solidly enough and have enough room to use the pkup template and router. Should I just glue the neck in place, route the pkup and just deal with the staining issues...? Araz Quote Link to comment Share on other sites More sharing options...
thewrathofraf Posted November 9, 2005 Report Share Posted November 9, 2005 ya it shouldnt be much more difficult to stain with the neck on. im building a neck thourhg so i have no choice. -RAF Quote Link to comment Share on other sites More sharing options...
Setch Posted November 9, 2005 Report Share Posted November 9, 2005 Route the neck pickup, then sit the neck in place. With a sharp pencil, mark which areas of the neck need to be removed, and trim them away with a razor or dovetail saw. Alternatively, shim the neck with masking tape or paper, until it is firmly wedged into the pocket. Then, route the cavity - this won't work if you've attached the fretboard, since it will obstruct your template and router base. Quote Link to comment Share on other sites More sharing options...
araz Posted November 9, 2005 Author Report Share Posted November 9, 2005 Route the neck pickup, then sit the neck in place. With a sharp pencil, mark which areas of the neck need to be removed, and trim them away with a razor or dovetail saw. Alternatively, shim the neck with masking tape or paper, until it is firmly wedged into the pocket. Then, route the cavity - this won't work if you've attached the fretboard, since it will obstruct your template and router base. http://home.asparagine.net/ant/bloguploads...puptemplate.jpg ← I already checked out your site Setch to see how you did it but I could not wedge the neck in the body tight enough to feel comfortable about routing. However, I like your first idea. I.e., route the neck pickup, then carve the neck tenon. I will have to find a way to produce a 3 degree angle on the neck tenon but I'm sure that will not be too difficult. Actually, I may not even need a 3 degree angle on the neck if the pkup screw cavities are at the right height, i.e., just low/high enough to not allow the bottom of the pkup to touch the neck tenon. Since they already have the 3 degree angle in them, the pkups will be screwed in these cavities and the bottom of the pkup itself will be floating above the neck tenon. I hope I was able to explain it clearly enough but either way I think I have a way to do this now. Thank you very much for your valuable information. Araz ps. this site is so amazing Quote Link to comment Share on other sites More sharing options...
araz Posted November 10, 2005 Author Report Share Posted November 10, 2005 It worked I routed the neck pickup cavity first, then marked an outline on the neck tenon and just routed the tenon in my router planing jig http://projectguitar.ibforums.com/index.php?showtopic=18537 One step closer to actually finishing this damn thing. Araz Quote Link to comment Share on other sites More sharing options...
Guitarfrenzy Posted November 10, 2005 Report Share Posted November 10, 2005 That's the way I do my guitars also. Here's the only link I know of that shows the method for a set neck. Installing A Set Neck - Doug Quote Link to comment Share on other sites More sharing options...
brian d Posted November 10, 2005 Report Share Posted November 10, 2005 That's the way I do my guitars also. Here's the only link I know of that shows the method for a set neck. Installing A Set Neck - Doug ← Nice... One question though... The angles are so square and the surfaces so straight, was that all done with a skinny belt sander? I would have thought that you'd need sanding blocks and sharp chisels to get that result. Regards, Brian. Quote Link to comment Share on other sites More sharing options...
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