helge Posted December 20, 2005 Report Share Posted December 20, 2005 hi, how can i create a pickguard. can i use my router??? thanks for any kind of reply. Quote Link to comment Share on other sites More sharing options...
yahilltrade Posted December 20, 2005 Report Share Posted December 20, 2005 i would use a router but have it on a very low speed so u dont melt the plastic ...if thats wut your making it out of? Quote Link to comment Share on other sites More sharing options...
helge Posted December 20, 2005 Author Report Share Posted December 20, 2005 yes, thats what i'm going to use....doesn't it crack at low speed??? Quote Link to comment Share on other sites More sharing options...
johnsilver Posted December 20, 2005 Report Share Posted December 20, 2005 I recently made a pickguard for a Tele style guitar. I made it from laminated w/b/w material purchased from StewMac or Grizzly (can't remember - both have it). StewMac has some instructions on their site. Best I can recall, here are the steps I did. 1) made a posterboard template to size and shape and marked location of pickups, pots, switch, screw holes, etc. 2) made an MDF template using the posterboard template as a guide. 3) trimmed the blank pickguard material to rough size with a jig saw 4) attached the blank to the MDF template with double stick tape 5) routed the edge to the template using a straight template bit in my router 6) routed out the cutout for the pups using the same bit (after drilling a hole for the bit to fit in) 7) routed the edge again using a 45 degree template bit in my router 8) drilled holes for the pots, switch and screw holes on my drill press 9) beveled the screw holes using a countersink bit 10) cleaned up the line of holes I drilled for the switch with a file (haven't finished that yet so its still a little rough) 11) used a small scraper to clean up some of the edges Here is a pic of the pickguard sitting on the MDF template and the tools I used. The pickguard still has the protective plastic cover on it. I used my router at regular speed (its not variable speed). I had no problems with melting the material. Cut like butter. Hope this helps. Quote Link to comment Share on other sites More sharing options...
helge Posted December 20, 2005 Author Report Share Posted December 20, 2005 wow, looking really good. i will definatly do it that way. thanks a lot.. Quote Link to comment Share on other sites More sharing options...
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