sunday_luthier Posted May 9, 2010 Report Share Posted May 9, 2010 After a long hiatus, I was finally able to get some work done on the soundboard bracing. Glueing in progress. I still have to glue the two "X" braces and chisel it all into shape (photo from May 2): Chiseling the glued X-brace into shape. ... and the braced soundboard : Next weekend, I should find the time to bend the sides. Cheers! Quote Link to comment Share on other sites More sharing options...
Xaromir Posted May 10, 2010 Report Share Posted May 10, 2010 Best of luck with that one mate. It's a thing i still have to do, but i'm also very scared of that, so much stuff is going on in the body of a acoustic, it's a lot to learn. Make us a sound-sample when you are done! Quote Link to comment Share on other sites More sharing options...
guitarnut Posted May 10, 2010 Report Share Posted May 10, 2010 It's a thing i still have to do... Me too, but I think mine is coming up this year. Best of luck on the build sunday_luthier! Peace, Mark Quote Link to comment Share on other sites More sharing options...
sunday_luthier Posted May 16, 2010 Author Report Share Posted May 16, 2010 Moving on slowly : The headblock and tailblock glued to the soundboard : The neck will have a bolt-on attachment. The bolts will be secured by two nuts behing the headblock. I think this is the system Stewart McDonald uses on its prefab necks : After bending the sides into shape, I clamped to the mold overnight. I had to make some touch-up bends. My two sides still aren't exactly identical, but I think that's acceptable. Bending the sides was a real test for my patience. I had made a few test pieces and was happy seeing that I could actually bend them, but I didn't actually try to bend them to an EXACT shape, which is a different story. Anyway, here are the finished sides : Checking the sides on the soundboard before trimming the X-brace ends and Upper face brace ends : Glueing the kerfed linings to the sides. I wish the clothes pins could put a little more pressure on the glue joint, but I have to contend with them. Cheers! Quote Link to comment Share on other sites More sharing options...
sunday_luthier Posted May 24, 2010 Author Report Share Posted May 24, 2010 The weekend's work : Glueing the sides to the soundboard : Getting some work done on the back plate. The braces have yet to be chiseled into shape : An overview of what I have so far : Still need to put it all together. Cheers, Quote Link to comment Share on other sites More sharing options...
Our Souls inc. Posted May 25, 2010 Report Share Posted May 25, 2010 If you can put something ( another clothespin leg ) in the tail of the clothespin , it'll add more pressure. Beautiful lookig work so far ! I'm sure this'll be a beaut! Quote Link to comment Share on other sites More sharing options...
customguitar Posted May 25, 2010 Report Share Posted May 25, 2010 (edited) From what I've seen, people will typically put rubber bands around the jaws of clothes pins to give them extra clamping power. Edited May 25, 2010 by customguitar Quote Link to comment Share on other sites More sharing options...
RestorationAD Posted May 25, 2010 Report Share Posted May 25, 2010 The weekend's work : Glueing the sides to the soundboard : Getting some work done on the back plate. The braces have yet to be chiseled into shape : An overview of what I have so far : Still need to put it all together. Cheers, Sharpen those chisels and get to work! Those back braces will not carve themselves. Glad to see the update. Cheers! Quote Link to comment Share on other sites More sharing options...
sunday_luthier Posted May 25, 2010 Author Report Share Posted May 25, 2010 If you can put something ( another clothespin leg ) in the tail of the clothespin , it'll add more pressure. Beautiful lookig work so far ! I'm sure this'll be a beaut! From what I've seen, people will typically put rubber bands around the jaws of clothes pins to give them extra clamping power. Thanks guys, those both sound like great ideas. I'll put them into practice when glueing the back! Quote Link to comment Share on other sites More sharing options...
sunday_luthier Posted May 30, 2010 Author Report Share Posted May 30, 2010 On the agenda this weekend : closing the box. This is the last chance to take pictures of the inside of the guitar. I glued the kerfed lining strips with clothes pins with an added rubberband. Worked like a charm! I also finished the back bracing and chiseled small pockets in the lining for the brace ends. Since this is also the last chance to have access to the soundboard bracing, I made clamping cauls for glueing the bridge and fingerboard later. The clamping cauls in place : Glueing the back with Cumpiano's roping technique. Thanks to my local bicyle shop for the old inner tubes. The technique works very well, but I broke the "rope" a couple of times when making a test run, so it's really important to stretch just the right amount to have enough pressure, but not too much to avoid breakage : I hope I didn't forget anything inside the box ;-) Cheers ! Quote Link to comment Share on other sites More sharing options...
sunday_luthier Posted June 17, 2010 Author Report Share Posted June 17, 2010 Had to take a couple of days off due to illness. I'm taking this opportunity to upload some pictures of these past couple of weeks' progress. After routing the binding channels on the body, glueing the plastic "tortoise" binding strips with cyanoacrylate glue : Scraping the binding flush with the sides : Sanding the sides and binding with 150 grit paper : The finished endgraft and binding work. The end graft is a tapered strip of Macassar ebony. The same as the fingerboard : The binding junction at the back of the body. It is made of a strip of mahogany, like the sides of the guitar. The neck heel will have a Macassar ebony cap : Fitting the neck after adjusting the heel for proper alignment and neck angle : I still need to tidy up the neck heel so that it is flush with the body, glue the bridge, final sanding and tweaking, then finish and setup. Cheers! Quote Link to comment Share on other sites More sharing options...
sunday_luthier Posted July 10, 2010 Author Report Share Posted July 10, 2010 OK, so it's time to start finishing. I like a shiny gueetar as much as the next guy, so the box will be finished with clear gloss lacquer. The neck, however, will be finished with teak oil and carnauba wax, to keep a natural wood feel. Before applying the finish, the bridge is located on the soundboard, and its exact location covered with masking tape. Pictured below is the box with 2 coats of sanding sealer, grain filler, and 3 coats of clear gloss. After levelling the frets, and glueing the bone nut, the fingerboard is treated with Lem-oil, and the neck covered with teak oil until it's saturated (the wood "sweats" oil) Cheers, Quote Link to comment Share on other sites More sharing options...
sunday_luthier Posted August 4, 2010 Author Report Share Posted August 4, 2010 Finished! Some pictures : I just stringed it up, so I'll let it work overnight and set the action and trussrod tomorrow. Sounds like a charm. Cheers, Quote Link to comment Share on other sites More sharing options...
Johny Posted August 9, 2010 Report Share Posted August 9, 2010 ! That's a good looking guitar! I really like the headstock and inlay work. Great job and great thread. Quote Link to comment Share on other sites More sharing options...
sunday_luthier Posted August 21, 2010 Author Report Share Posted August 21, 2010 Okay, so I made a sample. It's an acoustic cover of an '80's French disco song by Dalida... No, I'm not kidding. Mourir sur scène Enjoy ! Quote Link to comment Share on other sites More sharing options...
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