Cheers Geo, will give this a go. Took the rig out earlier on and everything seemed ok, clean solders and nothing loose. When I popped the rig back in and tried it nothing worked. I took it out and had another look and a white lead on the volume pot had become disconnected when I was putting the rig back in (must inspect connections more closely in future), so resoldered and tried again. Everything seemed fine, good sound from the HB. Decided to have a wee test run but again after a few minutes of playing it started cutting out, or more precisely the volume and "growl" of the pickup drops off. I have the guitar hooked up to a Zoom multi effects pedal, I've wondered if it might be overloading/interfering with it some how? The AC input for the pedal is right next to the lead input on the back of the effects box and if they touch a loud crackle comes through the amp not dissimilar to the problem with the HB.