Update - found some measured CAD drawings, those should be a big help in finalizing some dimensions. Still waiting on the book store to get the Melvin Hyscock book in and we have yet to assemble the new neck.
The guitar project is used as an extra project for those students who get their work done early or who need an insentive to get their work done. Its really fun to see the kids in the hallway when we carry it down the hall, gets lots of attention. The teachers seem to think it is pretty cool as well. We also have a go-cart and a mini-chopper motorcycle project going as "extra" work.
The guitar has been a great project for my "exploring technology" curriculum. We are truly exploring many technologies. We use the computer for research, design and communication, the wood shop to manufacture a project, we will need to explore the world of electronics (on which I will be learning right along with the kids, we will both get an education there!).
I am thinking that the next logical step would be to build an amp, is there amp info in the forums here I can search for (haven't even thought to look yet) or can anyone post any good links.
Thanks again to all for the help, who knows - we may be producing the next generation of little rockers here! In fact, a girl in class walked in and noticed a guitar we had borrowed to do alittle research on and she proceeded to pick it up and bang out a Bush tune - that was pretty cool!