Mike Herr

Try to scrape rather than sand if you can it leaves a better finish, that being said sanding is ok. With a perfect gluing surface, the glue joint will be stronger than a the wood's grainjoint. (look at a broken headstock on a mitered neck joint-->the break won't be the glue line) Since the glue joint is not in the same direction as either the bridge and top grain, even a "perfect" glue up could fail before the top or bridge fails. Anybody who needs to repair it in the future will thank you for not using epoxy, gorilla glue, or CA.

While that is good advice, it [collet issues] doesn't apply to this particular router issue. If your router has enough HP or you're making a bunch of passes, then it IS something a router is designed to do, just not the easiest/best way for most situations.

WRONG!! Are you nit picking? Care to give the right answer? Bedside manner would be like Dr. House. Vibrating string length (for guitars) is the wrong answer. The correct answer was already stated by jaycee. Distance from nut to 12th fret times 2. "nit picking" The difference is that the distance from nut to saddle is scale length + compensation, not just scale length.

For routing deep blind slots I've been told to use a spiral upcut bit to help evacuate the chips. I've never had the need to make that type of route so I never tried them. If you got a big router, no bandsaw, and hate your jigsaw (I hate mine-->POS) then I say try it.

The angle of those clamps for attanching the top looked concerning to me. It does look like a good idea, but I'de suggest using some sort of spacer similar to strap clamps in the machinist world to make those wooden clamp bars more horizontal. The opposite angle would actually work better.

Yes it is, but you don't want to. Unless your router is huge, the multiple passes needed will take longer, and the router bit will be routing a slot rather than trimming an edge. This will heat up your bit and dull it really quick.

Doesn't help your problem, but might help prevent it in the future. Nothing will prevent tearout, but you can do things to reduce your chances/make it smaller. Use a really sharp bit. Don't take off alot of wood in one pass. Do multiple passes or saw out the majority of the meat. Route with the grain.

I've never built any tool jig or fixture that looked good.

The swing arm type machines seem to be what everybody uses. Probably work a little better on a gib sander than a router, but I've heard plenty of people who use router both by swinging the router or swinging the fretboard. It would have the advantage of being able to easily and accurately change radius. For me the major disadvantage is having a fairly large thing to store. Make sure to show us pics when you build it.

Turn the humidifier on your heater off or down, and your humidity will go down. I say that jokingling, because you would have done that already, and the only heaters I know of with built in humidifiers are forced air heaters, which aren't common in a shop. Is this what you have? The windows getting foggy and the cast iron getting rusty, is the moisture in the air condensing on the cold surfaces. (which would lower your humidity) Not saying that I don't believe you that the humidity went up, it just goes against what I know, (or thought I knew) Have you taken measures to rust-proof your tools?

Thanks for the reply, yes the red thing is the bit. At first, I planned on being able to swap out the end radiuses, but I think it would be easier to build a seperate jig rather than fussing with alignment/indexing them.

That gives me hope for spraying in the near future. I have a compressor from my roofing days, but always thought you needed a big one for spraying. Do I need a filter in there to take out the moisture/oil? Is the one from harbor freight any good? Some of thier stuff is decent, some isn't worth the almost nothing that it cost. My grandpa used to say "I'm too poor to be cheap" Ken/John, which Harbor freight guns do you have? There are a couple different ones currently sold.

http://www.axehandle.net/gpage1.html Ebay also has them for reasonable, but if you consider it fun to make your own tools, they can be made. If you consider toolmaking a means to an end, then my vote would be to buy them if you want 'em.

I know there are saveral "swing arm" machines out there that use large bed sanders, routers, even tablesaws to cut a compound radius. I have a small shop(don't want to store a big fixture, and don't have a big enough sander), I like the idea of compound radius fretboards, and I do not wan't to sand them by hand with radius blocks. I came up with this idea: It basically uses to radiused end pieces. When pushed across a router table(at the right angle) it will create a perfect section of a cone. I also have the fixture tapered, to cut the f/b taper w/o needing to do doublestick tape twice. The inspiration for this was reading that double bass makers do this by hand with a plane. This is basically the "handplane" way to do it on a router table. The downside is that is is a little prone to user error. The way I see it if the bit is set to the correct depth(there will be a go-no-go gage built in) there will be no way to bite too much, but if used at the wrong angle a little too much meat could be left on. If needed I have a touch up sanding block designed.(transparent grey in pic) Don't know if this explains it easier, but I will basically need to move it across the router bit parallel to each string(which aren't parallel with each other) not an exact science. When doing the middle pass I will move it along the center line, and the outside passes will move along the line of the taper rather than parallel to the centerline. I'm wanting input. Will this work? Has this idea already been done? If you were building it, how would you improve it? I also made an excell spreadsheet, based on the stewmac formulas for conical fretboards if that would help anybody. The spreadsheet was helpful to create the "ideal" radiusses for a given taper--> if you select the correct ratio between radius and taper your fingerboard will have the same hight in the middle and edges of the f/b all along it's length. http://sites.google.com/site/mountainmanin...ents/Home/forum

I've seen some discussion of those pics, some seem to think that he was just posing with those guitars, possibly a marketing thing, or trying them out. Also the guitar that Django finally settled on wasn't available when he started playing. I am not an expert on these style guitars, just read a couple articles on them lateley->planning to build one soon.