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PDX Rich

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Everything posted by PDX Rich

  1. " Worse, when shaping a paper-based template the edges "fluff up" and obscure the lines we're trying to shape to. " THIS! I am looking forward to trying out the techniques described here. Thanks Carl!
  2. Correct! I did not realize that until you pointed it out while I was building my "interpretation". That said, I did not use any sort of break angle as my Hipshot bridge is low profile. The bottom of the fingerboard is about 1/8" proud of the body. If I was using a taller bridge, I'd likely cut the angle into the top of the body portion of the neck blank, then run it over a jointer to square it up. I think I will hold off on taller bridges until I build a Les Paul-like instrument.
  3. Good point! I tend to lay down clean white t-shirts over this to manage the imprint issue while a finish is curing (certainly not when still wet though!).
  4. Harbor Freight sells toolbox non-slip mats in rolls for pretty cheap too. Not as cushiony as yoga mats (which I love as a surface), but a bit grippy-er. Good stuff!
  5. Both of those would look nice. So many options. It is tempting to get a pistachio top, but I want to avoid getting too busy. If only, I had the wood inventory to mess around with!
  6. I just got some awesome looking pistachio boards in! Three will be for bass guitars, and the shorter one will eventually be some sort of 6-string guitar. Collecting thoughts on body woods or tops that would go well. The first build will likely be a 5 string fretless bass guitar, once I complete a couple of custom basses. Ideas, of course, are welcomed!
  7. Thanks! Playability-wise, it sounds great with big mids as you'd expect from a MB repro pickup. Series and parallel have good differentiation and good range with the tone knob. Split is nice, but I need to pull it apart and shield to get a better tone there. The neck is a jazz/Ric hybrid so it's like a narrow baseball bat (modern 4003) fat neck with jazz taper. It's hot for sure with the 18v pre and Rautia pickup.
  8. That will look really nice! If TU is not available in Holland, tung oil may be an option. Let us know, as I am sure someone will be able to help. If you can get TU, I have a bunch of links I can post on your build thread that are helpful.
  9. Cool project! The zebrawood will look fabulous as a tele top. I have a big board of it for an upcoming 8-string octave bass build. Looking forward to this build!
  10. That's so weird that they do that. Aren't Denmark and Sweden goofy like that as well? I recall something like that when I was in København about 5 years ago. Oh yeah, I forgot you can roll your own pickups. I'll have to give that a whirl one of these days. I am sure I can find a cheap sewing machine to take apart and convert to a wire bobbin.
  11. Thank man, I appreciate that. And it certainly will not be the last! I am really itching to get the 8 string octave started...I need to finish the cidery buildout first, however. I believe the Alcohol and Tobacco Tax and Trade Bureau (TTB) requires some sort of export certificate. I have not looked into that yet since we are focusing on building our brand in Oregon, with Washington, Idaho and California on the somewhat-distant horizon once we expand. As far as non-sales alcohol shipping, I'll have to research. I'd love to send you some of our product! I suppose Googling international alcohol gift regulations will help. More to come! A 5-string SB-1000 would be epic. I wonder how amenable Veijo would be to doing a one-off? I would totally build a 5-string fretless SB! I would even replicate the Aria headstock end design... That Pliny the Elder is solid! It's been a while since I've had it. As you know, we are awash in booze here in Portland.
  12. Exactly. A decent scroll saw certainly is not as inexpensive as a jig saw, but I'd much rather go that route. Then again, it is asking quite a bit to task either saw with cutting through ~1.5-1.78" of 1500+ Janka Scale hardwood!
  13. On clamped down boards and riding a straight edge guide, I am OK with them. They can get squirrely quick though! I liken it to a jumpy upside down scroll saw with only one stable point that can do a bit more flesh damage.
  14. For finishing, I used Tru Oil. Many, many coats of Tru Oil After sanding, I gave everything a light wipe with some denatured alcohol to clean up any residual dust. Once that dried, I applied a wash coat of Tru Oil, which I let dry overnight. This would ensure that the grain filler wouldn't over-tint things. I mixed some powdered dye (forgot brand) with a Behlens pore filler, which was liberally applied, let to dry, and then wiped back. I didn't care for this product as I have no paint mixing machine so manually swilling this stuff was a huge mess and time-killer. The next planned builds will be utilizing other, undecided grain-fill techniques. Next, came the start of many TO coats. I applied using a wad of paper towel wrapped by strips of cotton T-Shirt. Little bundles, if you will. With TO, you want to have many light coats as opposed to thick coats. In between coats, you may use 0000 steel wool, scotch-brite pads, wet sanding or denim to keep the coats flat. I used steel wool for the first 10 or so coats, before wet sanding with 1200 for the last few coats. Next time, I'll use denim to 'burnish'. I am hearing good things about that from people that know a whole heck of a lot more about TO then I do. Really starting to get a nice gloss going after 5 or so coats! After ~9 coats? Weeeeeeeee =D So, it was left to cure for around 10 days before wet sanding with graduating micro mesh paper before using Finesse It II, then a finer Maguire's product, then finally a wax paste. I like these new mini-growler cans that some local brewers are utilizing these days... Total weight: 9.2lb It's a pretty slim (1.5") body and I did not chamber. It sounds FANTASTIC! I love the tonal range of the pickup and preamp. I still have yet to capture sound clips. Soon! I do have some housecleaning items: - Headstock - I decided to go a different direction than the Aria headstock. I just need to knock the corners down and apply some oil. - Intonate! - Very minor saddle adjustment needed. String action is smooth. No fret buzzing at all. Really thumpy! - Shielding - the only reason this is needed is because I wanted a split coil option. I may actually get rid of that entirely since the series and parallel are rock solid (and quiet thank to the preamp). I have some copper slug tape for that. The only reason these items are still outstanding is that I have to finish the cidery buildout in my basement I am hemorrhaging money on the business right now, so these items, plus starting my next two builds are on hold. Thanks for reading, and sorry about the bad lighting! Hoping for a couple sunny days and some proper time to take glamour shots and record some clips.
  15. Prostheta's Noisekiller preamp Viejo Rautia SB1000 repro pickup 9-lug stereo jack Toggle - I ended up using a on/on/on LED - I decided not to use at this time due to cavity space restrictions/lack of cavity space planning. Here is an original schematic. Of course, a large chunk was lopped off for this build, without the VariTone circuit. Here is the final schematic. As stated, I did not use the LED this time, but everything else is up to date and accurate. I translated the Seymour Duncan humbucker color codes to the Rautia color codes as apply to a series/split/parallel. The Vol and Tone (25K) pots I figured out from old wiring diagrams and what I knew from gutting a P-Bass a ways back. The preamp connectivity, Prostheta was kind enough to provide, as I was completely off on my guesstimations. I have middling soldering skill (at best) from racing 1/10th scale offroad RC vehicles as a kid in the mid eighties. Such tiny little lugs and pins....I suppose I should finally get at least some reading glasses now that I am over 40....hah!
  16. I'll keep the pre-finish sanding brief, as, well, it is sanding. I used a random orbital sander on the flats, from 120 -> 320, then finished with rubber blocks and graduating grits to 600. For the curves, I did the same graduation, but with those pink rectangular erasers as blocks.
  17. Thanks! But really, I knew how to operate a chop saw, that's it. When I started building the bass in earnest, I did sign up for a city college-sponsored woodworking class. That helped so much--namely in shop/tool safety. I highly recommend that course of action to any new builders. Also, there are the hundreds of hours of research. Without the amazing resources out there, this would be intimidating to no end.
  18. Now that we actually have an actual instrument shape, it is time to do other instrument-preparation-like activities. First, I need to glue up a pickup routing template for the AWESOME SB1000 pickup reproduction by Viejo Rautia. A quick rough assembly to see how things line up. Looking good. Here's a shot of the cavity route that had been done in a previous step with my route failure. I patched with CA glue and sawdust, but my sawdust selection was darker than intended. Oh well, it adds character. I did, however, learn to collect sawdust from ROSS in marked baggies for later use. On to crowning! I had borrowed all of the crowning tools for this build for cost savings. First I made sure the neck was adjusted straight, then checked with straightedges. Since it was obvious I would need to do some sort of leveling, I marked the top of each fret with a sharpie and double stick taped some 400 grit to a length of steel square stock. Once all sharpie was removed, I sanded for falloff from the 15th fret on up to 24. Next up was the ever so fun crowning bits, using a triangle file, small flat file and one of those StewMac 3-in-1 crowning files. After all was nice and level and crowned, it was on to progressive grains of paper and steel wool. It was time to take care of some shop priorities at that point. I needed a new bench top. The ramshackle ply was driving me crazy. Plus, with some experience under my belt, I felt it was important to make something tidy, yet sturdy and simple. Two layers of 3/4" MDF with 1/8" hardboard top. After that, I took a ride to limber up my brain.
  19. No. That 6-way rotary is far too advanced for me to replicate. I went with a on/on/on toggle (series/split/parallel) with volume and tone, 18V active with Prostheta's Noisekiller preamp circuit. I'll post the schematics later in the thread.
  20. I have a good source for hickory down the street (Mr. Plywood!). However, I have no idea what freight would be to Finland!
  21. I had mentioned at the beginning of this post that I was using hickory body wings.... Here is why I made a change... Yes, I hogged out wood from the wrong side of the upper wing. It is OK though--I'll use this for tap handles for my cidery or tool handles. The strength of hickory shall be reclaimed! Onward....I had some purpleheart and Peruvian Walnut. Let's make a sandwich! I had some 1/4" walnut to make a pretty transition from neck blank to body wings. I also wanted that extra 1/2" of total body width Purpleheart may be a pain to carve, but it is worth it. It is strange to see it "brown out" a bit when sanded. Luckily, the rich color comes back out after a while. Sunlight seemed to help it along as well (there are numerous topics regarding purpleheart color change, UV/sunlight/regular light and aging). Glue up! I used a small plane and card scraper (did I mention how much I love those?) Finally, I began to carve the heel transitions. This was a mighty effort to to the angles and amount of wood that needed to be removed. I also managed to hog out (drill press w/ forstner) and route the control cavity in the proper spot. However, I did manage to have a cavity template failure (or double stick tape failure, if you will) and gouged the lower wing a bit. This was prior to glue up, and was patched with CA Glue and sawdust. The color isn't very accurate, but it doesn't bother me and has given me the opportunity to do better next time.
  22. Thanks guys! And especially to Prostheta, whose infinite patience and super-awesome preamp skills was amazing! You sir, rock. Next up, comes the neck carve. Whew, what a workout! I do love purpleheart, but hand carving it is certainly sweat-inducing--especially during the summer! I really only used two of the pictured tools (small/fine dragon rasp and Shinto saw rasp), as the other tools (harbor freight rasp, surform) were not up to task. I plan on adding another dragon rasp or two to the arsenal to make the workflow a bit more efficient (and save my arms). This is also where I realized how awesome card scrapers truly are. I am still working on my burnishing technique. I marked up the neck blank and used the technique based on what I studied by watching the following video series (and quite a few others, actually) by Fletcher Handcrafted Guitars (https://www.youtube.com/user/fletch123). Beginning to facet It's starting to look like a neck! *passes out* Starting to hack away at the heel. This is where an angle grinder may have helped. But, hand-carving is so damn satisfying! I'd stop now and again to scrape and hit with some mineral spirits to clearly see my progress. It is difficult to truly tell when there are deep rasp gouges. I think it was worth the effort to take the time to get it right. I also started to work the headstock transition and volute. first with the small dragon rasp, then with a collection of tiny files available online or at local hardware retailers. The little files also make great fret crowning tools with slight modification. Fairly close to my intended target! The Aria at the top is a series 2 (early 90s) Aria Proii SB1000. The neck needed a place to comfortably sit while I cleaned off my bench.
  23. My first fretting attempt went rather well! It was much easier than I thought it would be.
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