Thanks for all the help so far. Let's see if I can do this. I may miss a few things along the way, and I'm not sure on the order of things.
Here's the project. This is my first build. I want to wait until my second to do something original. This is a learning project as much as anything, and as I said before, my budget is limited. I figure if I just try to reproduce something, I'll have a much smaller chance of making big mistakes. So I want to build a Jazzmaster. I've waffled on this point a lot, but I think it's time to just make a decision and stick with it. I will be using the neck from an Ibanez GSA60 to save money. I just happen to have it lying around doing nothing. Since the Jazzmaster and the GSA60 both have a 25.5" scale and 22 frets, I think it should work. I took apart my Tele and compared the necks, and they're very similar too. I understand the Jazzmaster uses (more or less) the same neck, so I think I'll just have to modify the neck pocket and the contour around it a little, and it ought to work.
The Neck
I'm going to cut the headstock in a straight line to remove all the wood to the right of the fretboard. This should not affect anything structurally, as I won't be coming near the tuners. So first I'll sand the headstock, and then cut. Then I want to glue a piece of maple to the right of the headstock (An ear? Is that what you call it?) and cut it to shape. So I guess I'll need something to make the two pieces fit together properly. That's called jointing, right? After that, I'll sand the neck to remove the finish. At the end of the project, I'll paint the headstock, attach a decal, and finish the neck with something that makes it looks really old.
The Body
I want to use white limba for this. At least that's the plan. I'm aware Fender uses alder and ash, but I want more of a Gibson-ish sound. I want it to look like a Jazzmaster and sound more like an Explorer. From what I see, the limba's not much more than the mahogany, and I want to relic it. So when I chip the paint up, the white limba should look more like alder/ash than the mahogany wood. I think so anyway. I was planning to buy one of the three-piece body blanks from exoticwoods.com. I assume it will come glued. Does anyone know?
I intend to buy plans from guitarplansunlimited.com, so I'll use those to map out the body shape. I have no idea how to do this. Eventually, I'll use some sort of saw-thing (jigsaw? bow saw? router?) to shape the body. It's more or less flat, and I figure I can do the arm contour with rasps and sandpaper, yeah? The belly contour seems to be a little more defined, but less visible. Not sure how to do that just yet.
I'll have to cut the neck pocket, and it will have to be adapted to fit the Ibanez neck. That will probably involve contouring the body a little, but I'm not exactly sure how yet. I imagine it will involve rasps and sandpaper.
I'll use a regular Fender pickguard, but I think I'll be doing some cutting around the pickup holes to install a 490R/500T set (I have that lying around too), or maybe some Duncan P-Rails, if I run into some extra money. The wiring and switching will be custom, but I'm not as worried about that right now. As long as I route the cavities correctly, I can figure out wiring later. Right?
What else? Tune-O-Matic bridge. I guess I'm going to have to cut some deep holes to make it sit as close to the body as it's supposed to. I'd like to put a bridge cover on it. I'll have to do a little routing for the Jazzmaster tremolo. I might shape the tail end of the (rosewood) fretboard just a little to make it look more like a Fender.
Then paint. Then nitro finish. Then beat the crap out of it until it looks forty years old.
What did I forget here? I'm sleepy.
-Dave