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Devon Headen

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Posts posted by Devon Headen

  1. You'll want to fill the cavity with wood dust, then wick the CA into the wood dust. If you try to mix the two outside of the cavity the mixture hardens immediately. Might want to do it in two or three steps (i.e. fill the hole part of the way with dust, wick glue in, more dust, more glue, etc.) instead to make sure all the dust is soaked in glue.

  2. I've ordered some blanks from 'inlaidartist' in the past, and I wasn't too impressed. They weren't too thin, but they weren't flat, and the thickness was all over the radar. Some of it was 1/8" in one place, move over about a half inch, and you were down to 1/16".

  3. The 'collectibles' are perfectly usable in most cases. I got a #6 and two #5s at a big flea market under $40 for all of them. If you can see past all the dirt and spiderwebs, you can get good deals on good tools. One of the #5s was a bit of a lemon, but on the other two I didn't even need to level the sole.

  4. Cast metal is an object that has been made by pouring molten metals into a mold. Machined metal is a form that is cut out of a solid peace.

    Ill explain a little further, I used to work in a foundry.

    First the master is made; this is the exact shape of what the product is supposed to look like. It is either carved out of solid steal or plastic and are called “tools”. These hollow forms are then filled with wax, these forms are then dipped into slurry and various sands. The sandy wax mold is then put into a large auto-clave and all the wax is melted out.

    Next the molds go through a huge oven where they are brought up to temperature; from there they are quickly taken out of the oven, sat in a cart and filled with molten metal. From there they go to knock out where the shell is broke off with basically a huge squirt gun. Then the trees are cut off the molds. Next comes various stages of finishing including sanding, tolerance and clearance test, x-ray tests and slew of other rigorous tests.

    There are a few others forms of this process but they are all basically the same basic idea.

    As for machining, the metal starts as a block form, attained from a foundry where it was poured into this shape. The blocks are put into various machines like CNC, mills, lathes, stampers, formers to achieve the design...etc. etc... Hope that all makes sense.

    That's lost wax casting, but he asked about die casting. Just do a google search and I'm sure you'll come up with good info, I don't feel like typing up info that's already out there :D . Forged parts are usually better because the cast parts tend to be more brittle. The act of forging compacts and toughens the structure of the steel. That's not to say there's anything wrong with cast guitar hardware.

  5. Sorry about leaving you guys hanging!

    Here's how it is.

    Some were close, others were closer, but it's this-

    Stew-Mac black epoxy dabbed very gently with the fingertips. Some areas came out too dark, and it's not as "moon" looking as I wanted, but the nice thing is after it dries you can easily sand it off and start over again until your happy!

    Thanks for playing!

    :D

    More soon

    Craig Lavin

    ww.handcraftinlay.com

    w

    With your fingers? :D

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