allright. i might make this work. good thing i cut the extra headstock blank cause i thought i could use the lam's later. so i got the idea of just using the thickness of it for the whole headstock... cut as same angle (20 degrees, yeh thats a bit steep) as the other angle
since they werent perefectly flat i decided to use Smiths All Wood Epoxy from LMII so all the gaps and stuff would be filled nicely and dry fast, it mixes to a 1:1 ratio
ebony dust was added to try to darken the glue line.
spread out on the joint.
its so hard to put a good amount of pressure down on an angled joint, it wanted to slip all around but i got it near as possible. used as many clamps as i could so hopefully press down all the not flat edges so the glue would be less obvious.
*missing a pic here* i sanded down the excess of the headstock joint and it looks suprising good. sweet. glue joint isnt bad at all. looks like you laid a single black hair on the seam. and being ebony. its hardly noticible. looks like i might have saved this one :fingers crossed:
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now lets get to the routing. i didnt want to tape the template to the blank like some do, due to the fact that i just about had a heart attack with the scarf joint ordeal. so im bolting it on. way i did this was like this:
template was screwed down reversed and on the opposite side so i had screw hole to screw hole on the GLUE seam rather than top and bottom of body. i clamped the template to the body so it would move, then tapped 2 holes thru template and about half way in the body. since the thickest part of the carved top is in the middle, i put the two holes in the middle so there wasnt any chance of sanding thru and hitting the hole later.
after tapping the holes i used little 1/4" stainless or steel screws. tried brass but almost stripped them in the body. make sure to use a hard metal like stainless and a nice sharp edged phillips screwdriver. no power tools. last thing you want to do is
suck the screw down with a power driver and put a huge crack down your body or top blank. thus reason for tapping first.
i put a little liquid soap on the screw thread so it would cause less friction and go in smoother. i used screws like this:
so i could get a nice flat top and would suck down in the material and be easy to get even. so after tapping i picked a larger drill bit and tapped the same hole just a bit so the head would sit down flat. after screwing down if you feel any raised area, you can sand it with a large file. so now you can put your template on a router table and not worry about it moving or not being flat.
made a little saftey hand guard. since the bit is 1 1/2" template bit i didnt feel like loosing 3 of my fingers.
great, i was going real slow with the cutting, taking off about 1/32" in each pass. just barely shaving it off. but with this ebony it has some KILLER grain patterns and can really sneak up on you quickly. even going so slow i had some grain come up that was being pushed into the opposite direction of the router bit rotation. it started flaking off and then it grabbed a hard piece of grain, pulled it up and into the bit before i could react. so this happens....
not as bad as it looks. thanks to guitarbuildingtemplates.com patterns being shady as crap . looks like ill be sanding the top and body alot to get them even. so i think i can sand this out.