Hey Pete,
Well I ended up wiring another driver. I was dis-assembling this guitar's old neck pickup (it has a silver cover I was going to use), and found that it was actually a single coil, so I decided to wire it up as a driver to make it even more stealthy. This put the driver a little bit closer to the neck as well. I don't want to do the surface mount thing if I can get away with it just cause I'm liking the stealth thing (if you haven't noticed =) ).
There is some distortion in the signal with everything cranked. I can back the controls off and get rid of some, but then of course it doesn't work as well. As I think you've stated before there is a lot of factors to it, and it takes some twiddling to get it to work just so. I probably won't be able to use it completely clean all the time, but it sounds heavenly with a bit of distortion and some delay or reverb.
I'll admit I didn't tinker with getting the harmonic part working a lot. I was just happy to have a functional unit. I played with bias on the jfet some, and got rid of the noise, and damping, but still not harmonics.
I followed MRJ's schemo to the letter. The input is wired directly to the pickups hot lead, and the circuit shares ground with the guitar.
Here's how it looks now
I plan on eventually getting another bridge pickup that has a metal cover also.
-jftl