Ok so I finally started some more work and decided on more building. (I'm Taking all the time in the world on this build because the last two I was a noob and rushed them.) I want this guitar to look at least 70% as amazing as the guitars you guys build haha
Anyway, So I decided to keep the same scale length I always play on which is PRS's 25" Scale length and removed a fret board from a previous build I didn't like anymore.
I used the Steam/Iron/Knife combo to pry it away. I got it perfectly off until the 1st fret (started on the 24th). The wedges I had prying the fretboard up as I went along the fret board I guess had to much force and snapped the fret board right in half at the 1st fret. the rest of the Damage went under the 2nd fret so it wasn't bad at all. I forgot to take a picture cause i immediately wanted to repair it.
Here it is being clamped.
after repairing it, I leveled the backside of the damage. AWESOME haha Couldnt even see the break line.
So I leveled the rest of the back of the fret board and it sits perfectly flush along the new neck mahogany and the frets stayed pretty much perfect (checked with a straight edge)
So here is the Repaired fretboard at its first fret sitting perfectly on the mahogany. Im so glad it wasn't a problem. You cant even tell where the break line is anymore.
I would work on it more and rout in the truss rod tonight but I cant cause its late and I dont have a garage to do it in... I Envy your guy's shops haha
So anyway... Tomorrow's plan is...
I will rout the trus rod channel, hot glue it in (to stop rattling), then glue the fretboard on. After that I will rough cut the neck and flush it up to the fretboard. Then comes the rasp and shaping the back of the neck.
once I got the shaping done im going to start laying out the cuts for the neck to match the body. Also, I'm going to thickness the back of the body(only got to take off 3/8ths off the back if you guys have a good solution as to how to get that done easiest) From there I can glue in the neck then glue on the top. YAY haha. Lots of work but I will be free all day so it should be good