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Johny

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Posts posted by Johny

  1. This is an awesome guitar. I have been wanting to do a nylon string guitar for a while, but was not able to get past the startup cost of doing an acoustic classical. This project has added one more build onto my list. My wife will be cursing your name in no time. :D

    Tell her I didn't mean it.

    Seriously, be sure to post progress pics here!

    And thanks everyone for the kind words, it's appreciated, coming from you guys.

  2. Hello!

    This is a chambered body nylon string guitar. The body is from an old harmony bobcat from 1964.

    Build Thread: http://projectguitar.ibforums.com/index.php?showtopic=43783

    Specs:

    650mm scale lenght

    22 frets

    Gold Evo fretwire

    20 inch radius

    Ebony fretboard

    Gotoh gold and black tuners

    Rosewood bridge

    Bone nut and Tusq Saddle

    D-TAR Multi-source system (wavelength UST + condenser mic + 18v preamp)

    The top and neck are african mahogany from the local lumberyard.

    Finish is brushed on golden shellac for the top, and brushed on shellac with black pigments for the back and sides.

    Neck is finished with Danish oil

    146.jpg

    155.jpg

    153.jpg

    159.jpg

    158.jpg

    169.jpg

    167.jpg

  3. One of the many guitars I want to build one day, is a chambered or solid nylon string, because I used to play classical guitar back in college. I hope one day I get the chance to. Your headstock design is absolutely perfect and fitting. I will have no compulsion in using it and giving you credit for it. :D

    The rest of the guitar looks fantastic as well.

    Hey! Thanks, and feel free to use my design! It'd be an honor to inspire others, having myself been inspired so much around here.

    :D

  4. Finishing is done, you'll see better pics at the end.

    Masking around where the bridge will be:

    136.jpg

    Then scraped the finish down to bare wood:

    139.jpg

    And glued on the bridge (which I reshaped a bit and stained black to make it look like ebony)

    140.jpg

    Shaped the nut:

    143.jpg

    Some of you might really not like what you're about to see, but it worked out pretty well for me on my last projects.

    The nut slotting monster:

    145.jpg

    Which is a big ass knife with 220 sandpaper on the back of the blade

    And at this point I stringed the thing up, did the setup, had to put a shim in the neck pocket, removed a bit of saddle material, adjusted the intonation just a hair.

  5. Unmasked the top

    129.jpg

    Then the job of applying finish continues, as I need to get rid of the ridge the black has made around the tape.

    Basically: apply shellac with a brush, the next day sand everything with 400grit and olive oil, then 000 steel wool, clean everything, apply some more, etc.

    132.jpg

    You also see in these pics the Traynor all tube guitar holder I have.

    We're getting there

    134.jpg

    133.jpg

  6. Masked the top and began working on the back and sides.

    114.jpg

    I Wanted to have a black semi-satin finish on the back and sides, so I mixed some black pigment (actually ashes from vine tree) with the shellac mix and then went at it.

    115.jpg

    You see the coats are not opaque by themselves, but the accumulation of them gives off a nice and warm black finish.

    117.jpg

    116.jpg

    After a few coats, I wet sand the thing with olive oil as a lubricant to bring back a flat surface, then clean everything and put on some more coats

    126.jpg

    3 coats of oil on the neck, in the meantime:

    123.jpg

  7. While the epoxy is curing, I decided to work a little bit on the tusq saddle I had.

    Wanted it to have a slight backward angle in the slot, I 've read that it would help to even out the response from the piezo. So played around with CA glue and files and sandpaper, until I was happy:

    101.jpg

    102.jpg

    104.jpg

    Back to the neck: started oiling it (danish oil) and made sure the tuners were aligned:

    108.jpg

    Here is the only major "!"?$*!&$" moment:

    110.jpg

    I was beginning the application of the golden shellac on the body, which had had 3 coats of epoxy pore filling so far. Well I sanded back to wood in some places, the shellac penetrated the wood there and made it contrast. :eek:

    Taking a deep breath, I decided to sand everything back so that the epoxy would be "just" in the pores of the wood.

    111.jpg

    112.jpg

    Sanded it all off, then tested on some scraps with just the golden shellac on.

    Victory!

    113.jpg

    So I began the application of shellac (mixed with denatured alcohol and applied with a brush) on the top.

  8. Forgot to tell about the headstock shaping thing, I'll post better picture later on, it was still rough at this point.

    Bought a spokeshave, tuned it and sharpened the blade, then began carving the neck (a lot of fun, to say the least)

    077.jpg

    The neck:

    078.jpg

    What didn't make it as a neck:

    080.jpg

    Shaped the volute and heel with a chisel:

    082.jpg

    083.jpg

    084.jpg

    And you see it in proportion with the body.

    087.jpg

    Fine tuned the headstock with small files and sandpaper:

    088.jpg

    089.jpg

    With the world cup to keep me entertained (with those obnoxious vuvuzelas)

    090.jpg

  9. Back to the top and soundhole thing:

    No pictures of this, but I jointed the two halves, then glued them together, then cut the outline with a bandsaw at my uncle's shop.

    Back to my dad's garage:

    Traced the outline of the hole, I cut it with a coping saw:

    060.jpg

    Still rough

    062.jpg

    A plastic card behind sandpaper gives me some resilience to shape the curves, along with some files and razor blades.

    063.jpg

    Done:

    065.jpg

    Glued on the top:

    067.jpg

    Than shaped the neck pocket and neck heel:

    069.jpg

    The obligatory "hold the guitar by the neck to show tight fit" picture:

    071.jpg

    Here I glued on the ebony fretboard on the very rough mahogany neck, and I also rounded over the edges of the top with the router and some sanding afterwards:

    073.jpg

    And with some frets on:

    074.jpg

    Specs so far: 650mm scale length (standard for classical), 22 frets, 20 inch radius and gold fretwire from LMI. (I really love these guys, they are aweseome people to do business with)

  10. Ok, neck construction post.

    It was my first neck, and I enjoyed the whole process.

    Cutting the scarf:

    049.jpg

    Cleaning up the scarf joint (handplane, sanding blocks):

    051.jpg

    You see that I'm off my line right now, worked it a little bit more and then clamped it:

    053.jpg

    054.jpg

    First mock-up:

    055.jpg

    Routing out the truss rod slot (double action from LMI):

    056.jpg

    057.jpg

    There ya go:

    058.jpg

    Planing out the fretboard taper:

    059.jpg

  11. Then I started to think more clearly about the soundhole design I wanted.

    Here are the options that made it to the final selection:

    036.jpg

    037.jpg

    038.jpg

    And here is a plank of african mahogany that will be made into a top

    039.jpg

    This is my first headstock design, based on Artinger's

    044.jpg

    I decided to tune the shape a little bit to make it more subtle and neat.

    048.jpg

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