Well today has been an up and down day. I had to pull the bridge bushings because apparently I screwed up just enough that I don't quite have enough adjustment to get the intonation set.
So I made myself a little bushing puller using some scraps around the shop.
puller
blurry picture of the puller 'assembled'
That worked great
On to project 2:
Made a couple truss rod covers. They might be a bit thick though, so I'll have to sand it down a hair potentially. Laminated a piece of maple and walnut to each other then ran em on the cnc. Came up with a couple things.
So my thoughts is to fill the maple area even with the walnut with some sort of clear epoxy, kind of like how they fill holes in granite. Who knows maybe that'll work, maybe not. Cut the outer edge with a 45* v-bit. I think it came out pretty slick.
Couple other pics:
pic1
pic2
"dk" are my initials incase anyone was wondering, made it look a bit more musical.
So thats the good part. The bad part. So I made plugs to fit the existing bridge bushings which fit and they fit great. The problem is I grabbed the wrong bottle of glue (apparently outdoor titebond or something) and it turned green around the plug. Grrr, wonderful. The maple plugs themselves didn't match up that well either.
So this leaves me two options. Either way Im thinking I need to make a "large inlay" to hide this. I think Im going to make a bowtie of sorts that looks like a giant dovetail. There are two thoughts on this, I can either use a piece of maple I have (its actually the extra 2' of material left from this top). I can get a piece out of this that should look pretty close and once everything is dyed blue it might disappear mostly.
Or I do it out of walnut making it look like the back has a giant dovetail right through the top. Could be kind of cool, but once the guitar is dyed blue it might not be visible and just look odd.
or, or, I do another top color like a like red or orange (possibly sunburst)... But atleast I can try to picture the end of the tunnel here
Photoshop of what the end result should sorta look like ('cept the "last" knob should actually be a cream toggle)"