10 weeks later i come back to this, lol, not very inspiring
Sorry for not having pics during this section, didnt have access to the camera for the day.
i routed 3 channels, 2 for the graphite reinforcement rods i got from Lmii, and the stewmac hot rod truss rod. i didnt have a handheld router, so i set a jig up on my mini shaper table, drilled a similar small hole for entry of the router bit, then just took about 1/16" passes till it got done ( a long time ).
then, when testing the depth of the channel with a small test piece of graphite (about 3"), it got stuck in the channel and i couldnt get it out. what a nightmare, i had to drill it out then break pieces of it off with a chisel and dremel tool. took about 3 hrs for that fun adventure.
stuff is insanely hard, its like a mix of carbon fiber and steel. kills the sharp edges on tools.
so when that was done it was time to pop in the graphite rods for gluing.
i used Smith's All Wood Epoxy like i used for the scarf joint which turned out pretty nice. Except this time i didnt use any dust since its hidden. the right side rod went in great, nice and right below the surface. the left one was a major pain, when pushing it in, it would never seat all the way down, so i pulled it back out, scraped some epoxy out, then clamped it back in to try and press it in. helped alot but still sticking out about 3/16". so i just left it to deal with later. used a bit to much epoxy, i cleaned up alot of it but still got alot all over the place.
i used a piece of tape to mask off the truss rod channel so no epoxy would run in and cause problems/more work later down the road.
close up of the excess epoxy and graphite rod exposed:
time to sand this neck flat. used a piece of 1/4" plexi i had laying around. adhesed (sp?) 2 pieces of 180 grit Klingspor paper down using Super 77 then went to work.