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Repotting sounds like the way to go, but since this problem came up after adding covers I think the tutorial might not tell him enough. If you dunk the assembled PU (with cover) in the wax, be sure to keep it in long enough to let the wax get fully inside - maybe lower the polepiece screws first to provide wax access. If you can move the pickup around to dispell any air bubble, that would help. Two other things you can consider: take the cover off, fill it with wax and reassemble the PU while still hot - wearing gloves. This would address squealing just caused by the covers; you can preheat your PUs a little before dunking, so they don't cool the wax on immersion.

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