Well, I went against everyone's advice about using the belt sander to reduce thickness. I mounted it in my vise upside down and had it rigged to be one when the surge protecter was. I went real slowly and carefully and it came out true and didn't make divots! The only real issue is you have to make sure it's a fine enough grit on the belt that it doesn't really scratch up the wood. I used 80 grit and it wasn't much trouble at all palm sanding it out. Good think I took the 40 grit off, now that would have been a b*tch!
I also got the stuff from Stew-Mac and Schatten (there was a lot I already had) to help out with the project. I did map out the component placement and it all works out to look really cool. I need to buy some template routing bits and some extra bearings before I try making any routes. Luckily, both I and my dad have previous experience in this type of routing. (That breadbox taught me a lot! LOL)
I wound a prototype coil with a bobbin made from some scrap wood and a doll rod to the same dimensions to what the 12 coils in my design will be. I was surprised at the clarity and linearity of it! I got about 5500 winds of #44 on it and it read out at 1.5K. I tested it with a ceramic magnet attached to a humbucker\P-90 adjustment screw through the middle. It also has a lot less noise than the average single coil, I think it's due to a lack of air pockets.
Hopefully I can talk to one of my friends who takes the CAD class if he could use the CNC lathe to mass-produce me some bobbins out of plastic, as what I did required a lot more work and looked crude! LOL. I don't own a lathe or otherwise I'd turn my own out of some maple, I kind of have a lot of it right now. *cough* firewood *cough*
As for the neck, I think I might give up on screwing with this poor thing, I was thinking of getting the neck Carvin sells because it's basically everything I want in a guitar neck. However, doesn't it seem like a little bit of overkill having a Maple neck, Ebony fretboard, and Carbon Fiber reinforcement? It sounds like it might be TOO stiff to be able to get any relief. That Does anyone have any experience with these necks? Oh yeah, how thick is the fretboard? It looks like a full 1/4" but I could be mistaken. From what I've heard, it's not a good idea to ask Customer Support... Really, though, when I look at the money I saved making so much of this myself, it's not a big deal wanting a second neck. Let's just say I might want to save this neck I got right now for a Steinberger copy... Damn faceplate! Don't worry, I know what router bit to use now.