Cracked: I cut this neck with a 14" Ridgid bandsaw. The blade I used was a 3/4" rip blade. The thicker blades are less likely to wander than the thinner blades when cutting through thicker stock.
ZoSo: Thanks for the compliments, man.
So Today I finally got a chance to get back to the shop after the holiday. I got the headstock cut, trimmed, and ready for drilling tuner holes.
Headstock with template on it.
Then I decided to cut the neck pocket.
Neck pocket jig viewed from top
Neck pocket jig viewed from side
I loaded the router with a 1/4" x 1 1/4" straight bit and began making shallow passes just along the perimeter of the jig. This went fine for awhile, but after achieving roughly half the depth of the neck pocket, the bit seamed to be dulling very quickly. Sooo...I changed out the bit for a 1/2" x 1 1/2" bit. This also meant that I had to swap out the guide bushing. I then continued the route to discover that I had created a stairstep of of 1/16". I set the neck into the pocket see what kind of problem I had created to find that it fit as it was supposed to in the deeper second cut that I had made after swapping from the 1/4"bit.
Pocket with neck installed
View from top with neck installed
What had kicked me in the teeth was the fact that I have a full set of matched guide bushings that all have the same width wall - I also have a few guide bushings that I had collected that did not have the same dimension wall. Moral of the story: Double check your bushings!
So now I gotta fill that gap tomorrow, too flustered to bother with it today.
Nate Robinson