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Black Limba Set Neck Project


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The body style is a cross between a PRS and Peavey HP Special. Here are the specs:

2 1/8" thick single slab of Black Limba

Washburn Idol series 24 3/4" scale Mahogany set neck with rosewood fretboard (Headstock will be altered)

Seymour Duncan Custom Custom in the bridge position

Seymour Duncan '59 bridge model with an Alnico II magnet in the neck position

Tune-O-Matic bridge

Strung through body with ferrules on top and back

500K Stew Mac Vol and Tone pots and 3-way switch

Here's the way it looks with the neck, bridge and a couple knobs set on top, then I'll go through the progress step by step with links.

141_4187.jpg

First I printed out a template on my computer using 4 sections taped together.

http://i14.photobucket.com/albums/a336/t1r...al/141_4167.jpg

Next I rough cut the shape out with my Skill saw

http://i14.photobucket.com/albums/a336/t1r...al/141_4168.jpg

Then I took my router and made a first pass around the shape of the guitar to smooth out the edges

http://i14.photobucket.com/albums/a336/t1r...al/141_4170.jpg

I had to go around a couple of times with follower bits due to the thickness of the body

http://i14.photobucket.com/albums/a336/t1r...al/141_4173.jpg

That's all done, now we have a nice shaped guitar. The neck pocket is obviously too big, but will be corrected later

http://i14.photobucket.com/albums/a336/t1r...al/141_4174.jpg

Just showing how thick the body is

http://i14.photobucket.com/albums/a336/t1r...al/141_4175.jpg

I used another router bit to start to created a carved top

http://i14.photobucket.com/albums/a336/t1r...al/141_4177.jpg

After that, draw out the lines to start contouring the body down to the edge

http://i14.photobucket.com/albums/a336/t1r...al/141_4179.jpg

Using a belt sander and 36 grit paper I start contouring the body

http://i14.photobucket.com/albums/a336/t1r...al/141_4180.jpg

Finished with the belt sander, now it's time to use an orbital sander and 150 grit pad

http://i14.photobucket.com/albums/a336/t1r...al/141_4181.jpg

Here's how she looks after using the orbital sander

http://i14.photobucket.com/albums/a336/t1r...al/141_4184.jpg

Finally, I went over it pretty good by hand with sand paper to really smooth out the edges and lines

http://i14.photobucket.com/albums/a336/t1r...al/141_4186.jpg

Done for today.

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I have to agree, thats one nice carve. I did one once with a big rasp, a palm sander and lots of varying grits of other sandpaper. Worked out pretty darn well, and I did the neck carve on my new guitar with a router, rasp and sandpaper.

Anyway! I really like your design, its simple yet well thought and i like it even with the unaltered headstock. Great work, I can't wait to see this beauty finished!

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  • 2 weeks later...

After the 4th of July holiday, I did some more work. Got the control cavity routed, the neck glued on, and the pickup cavities routed.

141_4190.jpg

Here's a full body shot. I'm actually coming to like the headstock as is. Might just leave it.

http://i14.photobucket.com/albums/a336/t1r...al/141_4189.jpg

View of the body without all the hardware on it. You can really see the neck tenon well. Nice tight fit for my first set neck.

http://i14.photobucket.com/albums/a336/t1r...al/141_4194.jpg

Neck joint. Still need to do some more sanding, but it's pretty good

http://i14.photobucket.com/albums/a336/t1r...al/141_4192.jpg

Control cavity. I only rout freehand, so the edges aren't the best, but the control cavity cover will, well, cover it.

http://i14.photobucket.com/albums/a336/t1r...al/141_4193.jpg

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with all the work you have done, why did you free hand the rout? If you used a template, there was something wrong with it. I think that if you take a little more attention to detail your guitar could turn out much better.

Just because you won't see it with a cover doesn't mean that it it's OK to leave it rough. Make a template, clean it up and it will look 100 times better.

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