Exactly. The fixes I was referring to would be something like - cutting just inside the line, but then you make a little boo boo outside the line. If I was doing the stonedust/CA method, then the "inlay" is now has that boo boo. I'd have to use a sheet of teflon and dam the mistake, fill the gap with ebony powder and CA to fill, sand after dry. Could get hairy fast.
@Prostheta You are right, I need to make sure frets are at width, do a final scaling, re-adjust the length of the tentacles, then print it at 100% and lay it on the table. Then, start the long process of deciding which areas will be individual pieces, cutting it apart into those individual pieces, matching the cutouts to raw pearl stock I have, and numbering them. Basically setting up a game plan.
The thing is, I have to decide my process first. For pearl, you cut the pearl piece, affix it to the fret board, scribe around it, then excavate. I can't excavate, see how it goes, then decide to cut pearl. For what it's worth, I just bought 1/2 pound of pearl slab from Allied as well as a long truss rod.
What I think I'll do is print out, lay it on the table and stare at it. Then lay the Dremel tool on it with my smallest chucked bit and fake trace around it to see if my balls shrivel up or not.