Is the radius block true? No warp? Straight? Use QUALITY paper (yes, pay for the 3M, worth every penny, and it's cheaper than the Silverline because it lasts longer)? After rough-routing the radius, I do a quick sand at 80 grit, then 120 grit, 220, 320, 400, 600. At the end you're just polishing.
Also: keep the block LEVEL, apply EVEN pressure, and sand in ONE DIRECTION. Not back and forth, even unidirectional strokes are the key. If you're just levelling inlays, start with finer grit paper (220), and/or file them flat first; MOP files very nicely, better than it sands.