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Knightro Guitars 2016


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Over the past several days, I've been able to get a bit of work done on the wenge guitar. Unfortunately, I've hit a bit of a speed bump, as you'll see. First, the good stuff:

Installed machine screw inserts for the direct mount pickups.
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Now then, on to some more serious fare. My cousin felt that he'd be more comfortable with a more RG-esque neck profile, so I agreed to reshape it a bit. What could possibly go wrong?
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Everything was going great until....
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CURSES 
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Yep, pushed it a bit too far. I was pretty upset when it happened, but on the bright side, now I absolutely know the limit with these rods.


So anyway, now I have to pop the fretboard off and make a whole new neck. To that end, I stole a trick from a thread over at MLP and whipped up a little lightbulb holder device. The closest I could get to the original idea was this 300W bulb, which is (as you would guess) extremely frigging bright when working near it.
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While the neck was EZ-baking, I worked a bit on the body. Just a little contouring on the heel, refinement of the top carve, and sanding to P80 all around.
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What a week! Mistakes made, lessons learned, techniques tried. Next episode: preparing the new neck.

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When I started out machining I bought a pair of 8" and 12" mitutoyo digital calipers, it wasn't long before I thru them against a wall for lying to me. I ended up buying dial and vernier calipers and swore off digitals. 

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I do the same also. I've done it on a router table, pin router and with a jig/hand router setup. However you do it, you can dial in a very very exact thickness taper from end to end just using shims. There's no reason you can't work to around 0,5mm shy of finished sizes (just under 1/32") just off this method alone.

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That's great, thank y'all!! It has been kind of a pain getting the taper perfect with the rasp so this is what I will do on my next few. I also think it will help me get the flatter profile that I like, more ibanez ish than the roundness I have been getting. 

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Haha that's my plan is to just try different techniques and figure out what suits me best. I can already tell myself getting into a groove. 

On the taking off to much material I always leave myself with .115-.125" of "meat" before I get into the truss rod just because I know if that happened to me I wouldn't take it nearly as well as Andrew seemed to have. I would probably have what's left of my neck sticking out the Sheetrock on one of my walls!! Lol

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@Prostheta haha, fair enough.

Tim- I was definitely upset! Probably the most irritated I've been in a long while. I packed up and went home immediately, as I don't like to work on this stuff when I'm not in a good state of mind.

In the end, it proved to be a valuable lesson and an opportunity to build a new neck with some bonus features.

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OK, time to get this ball rolling. 

Wenge and B&W ebony for the new neck.
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Setting up my compound scarf jig
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So I've found an issue with my new Triton. The opening in its base is very large, which lets it fall when I go too far along my scarf jig. This is both dangerous and results in an unacceptable surface. Yes, this is a very specific problem, but one I must address.
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I swear, half of my build time involves figuring out solutions for weird problems I wouldn't anticipate. This time, I whipped up a monster router base from a scrap of 1/2" MDF I found at the shop. Aside from being a full 12" on all sides, the bit passes through a 1.5" hole rather than a gaping chasm.
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Great success! I'm going to remake this base in acrylic so I can see what the hell I'm doing next time.
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Finally, I added a slice of spare B&W ebony to the scarf area.
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I'll get the other wenge portion glued on tonight. Rough shaping begins again tomorrow!

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Very nice! That's pretty much what I did for a router base except I made mine out of 1/2" ply to begin with which warped over time and then remade it out of .167 aluminum. The aluminum is nice but it would be way better out of acrylic because it does suck not being able to see what you are doing. 

As for the b&w ebony I'm extremely jealous, I was going to buy a piece last week but I just couldn't justify the $60 cost when I could get the same size piece of rosewood for $20. Butttt good for you, it's gonna look killer!

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