I began working on it around 9AM. I finished the assembly around 6PM, cleaned up my enormous mess, made dinner for everyone with my 13yo step-daughter, ate, then did the set-up. I was finally able to sit down and play it around 9PM or so. This has been a very fulfilling day.
The day's pics as promised:
Sanding the finish - all images are the back of the body.
lacquered
wet sanding 1
wet sanding 2
wet sanding 3
wet sanding 4
wet sanding 5
polished
I love seeing the pics in series of the wet sanding & polishing. I just think it's way cool seeing the finish mirror out.
When I pounded in the bushings, I did have a minor amount of damage to the finish. It came up from the body about 1/4 inch around the hole, but didn't chip off. So... I'm not going to worry about it. It's still there, I'm OK.
Next, I shileded the cavities.
The wiring wasn't photographed before the plate & jack were screwed in. I used a 4-way switch set up to get both pups singly, in series, and in parallel. On the volume knob, I used the .01 cap & 100meg resistor to not affect the tone when the volume is low. For the tone pot, I used a standard .47 cap.
All the hardware screwed on.
Finally, here she is in all her glory!
All I need to do is make the switch cap & she's complete. As is, I'll be taking it to use on Sunday service instead of the one I have now. The current ax is getting a crackle finish!