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Stainless Steel Rods As Frets


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Here's a weird one. Does anyone see any obvious problems with using stainless steel rod material as fretwire on a flat fingerboard? I thought I might be able to just glue the rods into grooves and use them that way. I'm tossing around the idea, but I don't want to miss anything terribly wrong before I get into it and waste wood and money.

Thanks, blokes!!

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I've seen it done before.

Found a website with a gentlemen who builds multiscales...(of course i can never find this stuff twice....) he prefer's LARGE fretwire and a flat fretboard... soo large in fact that he couldnt find any to suit his needs... so he claimed to use stainless rod of some sort.... not sure exactly how he did it tho....

I've also read that parker glues their frets to the fretboard without a tang... im assuming they use wire with a half round profile tho....

either way.. it deffinatly could be done....

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Found a website with a gentlemen who builds multiscales...(of course i can never find this stuff twice....)

Todd Keehn: www.tkinstruments.com

Yes, he uses 5/32" stainless steel rod for frets. He says it's not for folks that need to feel wood under their fingers. He also says it's also really great for bends & vibrato.

I've been very tempted to go this route.

Ray

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Thanks guys, it seems plausible. I saw TK instruments a while back and forgot about the site. Do you think he got half round stock? Otherwise, anyone got a good idea about suppliers? Or better yet, good ideas on stuff that I could use to salvage the d=rods from, like dish drainers or something. Stainless holds up well, so salvaging is a pretty good option for me.

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Not unfeasible. Mechanical retention of the rod would be the only problem I guess. Thin epoxy and keying the underside of the rod sounds a must.

Perhaps this opens up all kinds of alternative wire options. Tungsten would be amusing to try levelling!

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I suppose it would be feasible to take a couple of grinding discs and mount them onto an arbor with a bearing to provide a depth stops. Shaping the grinding discs to leave a hemispherical groove might be a pain. This is probably not a very practical method, but it illustrates my thinking on this if I were to attempt such a strange exercise :-)

The reason I thought of this method is because I figured that a radial overarm saw with depth stop discs mounted either side of the fret slotting blade would create fret slots conforming to the surface of the fingerboard. Make of these ideas what you will!

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  • 2 weeks later...

Steel to wood is a mechanical bond. Roughen (key) the mating face of the steel and use epoxy or CA. I would plump for epoxy on the basis that CA can prove brittle. I did have a fair amount of "rubberised" black CA for use in equine hoof repair (hoovery?!) which maintained a degree of plasticity after curing, however epoxy is probably your best bet. Maybe scoring grooves in the underside of the cylinder will be the best mechanical keying technique.

Test on scrap! :D

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Scoring sounds like a good idea. I just have to do it so that I don't mis-shape the rod. Maybe a scoring with a file?

I started this build about five years ago, but had twins in the meantime. Now I have a little time again. I'll post pictures soon. It's no high end beauty, but it's my first build so it is what it is.

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Have a look at the Chapman Stick. I think that they use stainless steel rods as frets.

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I forgot the Chapman Stick. If I recall correctly, aren't they some kind of cross between the old Fender "side loaded" frets and mostly pyramid shaped wire as opposed to cylindrical rod? Certainly cause for thought in terms of any fretjobs required on them! Stainless sounds like a sensible idea to reduce wear, as I'm sure that replacing frets would be both an expensive specialist job or one you would return the instrument back to Chapman for.

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I fretted the first neck I made for this, but I never got to use it. It wasn't as scary as people made it out to be. I'm kinda thinkin' that with a flat fretboard and straight rods, it may not be too hard. Of course I could meet disaster, but I'm adventurous. Either way, I appreciate your advice.

You think the frets are adventurous, I'm seriously contemplating designing and building my own bridge. Seriously. I have it all planned out in my head and the hardware is not too hard to find. I'll probably just buy one though.

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I think epoxy is the way to go as well.

As far as fret slots go, I was thinking of making a high that lets me drill across the fretboard so that only half the bit goes through, leaving a perfectly shaped groove. Any better ideas?

A drill bit would flex, or walk. A ball nose end mill in a small bridgeport style mill would work well to make the slots.

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Hmm. As Doug mentioned though, they are likely to try and walk out of the cut or at least wander during it. It would be wise to cut fret slots as per normal, bevel them heavily with a square file at 45° and finish with a Dremel. What you suggested - cutting the trench with the side of a drill - will not work due to the reasons mentioned, plus drills are not capable of cutting on their edges; the cutting edges are very small and on the lip. Pressing the edge of a drill onto any surface will cause a big nightmare. By all means try it on scrap (safely) to learn what happens and why.

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