Routing it slowly but surely we'll get there I think. I wasn't planning to rout it to final shape in one go.
Mickguard, if you do I wouldn't drill as many holes a we did as the more you drill, the bigger pain in the backside it is routing I think.
Progress on this thing really is going at a snail's pace at the moment, We both have exams coming up in a week and after that I hope we can work on them more and finally get these beasts up and running.