New update! Yee-haw!
Here I have drawn the shape onto the maple, as well as the center line and nut position:
First thing to do is route the slot for the truss rod!
The Neck 1 - I started off by drilling two pilots holes with a 1/4" bit in the drill press. I used tape on the bit to know when I drilled to the desired depth (7/16").
The Neck 2 - Close up, Point A
The Neck 3 - Close up, Point B
The Neck 4 - Another view
The Neck 5 - Here you can see the guide setup I used to keep the router centered on the center line. Pretty self-explanatory.
The Neck 6 - The truss rod route is complete! I made two passes total, a 1/4" pass followed by a 3/16" pass. Worked like a charm! The adjustment nut is wider than the rest of the rod, so some of the wood had to be chiseled out to make room. Not too pretty, but it won't matter since the fretboard will cover it up. Also, the brass block at Point B was sitting slightly proud, so I chiseled off just a bit of the wood under it so the block would sit flush.
The Neck 7 - Close up, Point A
The Neck 8 - Close up, Point B
That was my first time using a router! A fun tool, and a slightly scary one too! I have to say, I am extremely impressed with the Hitachi router (KM12VC). It has very solid construction, and comes packed with many nice accessories. The motor is extremely smooth (and powerful), the variable speed is awesome, and it was pretty darn quiet, overall. It's very easy to adjust the height on the fixed base, smooth as a baby's bottom. I haven't used the plunge base yet, but, toying around with it, seems pretty nice as well. Using a slow, steady pace, and the nice bit I got from Stew-Mac, it sailed right through the figured maple with no problem. To bring it all home, it also has an excellent price for routers in this range. Great job, Hitachi! A+
Xanthus: Good idea, using the template to drill the tuner holes! I think you made a good call getting the robosander. As time goes by, I am less and less impressed by the rotary shaper. The robosander just seems like it would work better for most things and the replacement sleeves are much cheaper than those for the rotary shaper. Dust issues can be minimized significantly, if not eliminated, with a shop-vac. I'm sure I'll get a robosander before too long, I'll do a side-by-side comparison then.
Anyway, that's all for now! I'll probably be busy the rest of the week, so I may not get much done until next week. Plus, I'll be getting a band saw then! That'll be fun.
CMA