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3 Teles For 2013


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Done the headstock shaping today. They will do but they arnt great. If only there was a big router bit to do the radius then I would be happy.

There is! I use a 1" roundover bit I got from Grizzly. I'd think a 3/4" roundover would be fine for most people. You can't get a finished neck that way, but it gives you a huge head start. From there, I'm generally just sanding by hand.

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I'll have to try to find a router bit that size as I'm not good at sanding rads by hand.

I did not want to use these neck ferrules and screws but I had them spare and its a shame to waste them so on they go. Also I'm not spending much on these teles so could not use the Aluminium machine screws and neck inserts that I now favour.

Its also interesting to note that I used the same 15mm dia flat drill but some holes are bigger than the others. I tried the same insert into each hole, some drop straight in and can wobble and others will not go in at all. The photo shows 3 out of 8 are to small the other 5 dropped straight in.

It must be how tight I have the bit in the drill chuck. :-\

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could also be manufacturing tolerances in the ferrules. I have seen batches of them with outer diameters off by as much as 0.5mm over spec, & 0.2 under. that's a difference of 0.7mm between the biggest & smallest in a batch. with differences like this you will get some loose & some tight, especially if the drill bit was hot for some holes & cool for others.

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Pauliemc...I never thought about the temp of the bit. I'll keep that in mind for the next time as well as all the other things I keep in mind a then for get. As I get old it gets worse.

All the ferrules fit now. I got the old Dremmel out and just touched the sides until they fitted. All is good now.

I havent worked on these for a while as I have builders block. I dont know what to do next with them and dont have any motivation at the moment so I'm taking a little building holiday. Will be back soon though.

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  • 2 weeks later...

I now have the side dots in the neck although not sanded flush yet. I did not have ant 2mm dots left so I used 3mm as I'm not spending much money on these. The 3mm are OK but I think the 2mm are better.
I have also cut the access slot for the truss rod. I do not like it one bit. It looks pap and will make access to the truss rod difficult. I did it this way as drilling the hole at the headstock ends always ends bad for me. But, as we say up north mus'nt grumble.
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I have also rough shaped the body contours and drilled the counterbores for the string ferrules.
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Hi Scott. yes the bodies will turn out nice once the lacquer goes on. I'm undecided if I should just have plain gloss lacquer or dye the bodies red first. As for not being happy its just a case of being fustrated when things are not perfect.Once they are complete they will turn out great.

I'm kind of regreating making the right hand as cheap as I could. I think I should have spent a bit more money on hardware.

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ScottR when you say one of each it got me thinking. Red dye top and natural back. Thats until I change my mind again.

Not much progress to report but:

As the good weather will be my way soon I've been starting to prepare for finishing.
The fretboard has been sanded to 240 grit and will get one coat of lacquer before freting as Maple can sometimes react with the fretwire and turn slightly green where the fretwire comes into contact.
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I've also sanded the bodies to 120 grit and applied the grainfiller. I'll sand the grainfiller back to 320 grit then the dye then lacquer. I'm using watrbased lacquer for the first time.
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The necks have had a first coat of lacquer. I'll denib them with 600 grit then I'll bang the frets in.
Also sanded the grain fill back. It was hard work and I think most of the filler has also been sanded out. Note to myself: never ever use grain filler again. Dont even say the word.
I've washed them in methonol and then applied the red methonol stain to the drop top. I've applied the first coat of lacquer.
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Edited by iluvteles
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Yes they are starting to look good now and not too many mishaps this time. I was in two minds about the two tone colour but the more I see them the more I like them.

I'm starting to think that the really cheap pickups and the letter note stickers I have for the right hand is going to be abit of a shame. I.E. good guitar but pap hrdware but I started out to make a cheapocaster so I'll stick to the plan.

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  • 2 weeks later...

Never done an update for a while but there is not much to tell. Here goes.
The lacquering is now complete. I'll leave it for 1 week and then start to sand it back. I've used the water based lacquer and so far I like it. Very much. The photo shows the two bodies lacquerd and sanded to 600 grit after the first coat.
DSC_8016_zps8cbf664c.jpgThe next photos are of a fret bevelling jig that I'm making. You can see where the file sits but there is a problem. The file has a handle on and I'm having trouble cutting it off as the file is so hard. Time to go to work and use a grinder.
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  • 1 month later...

I've not done much work on these over the last month. Got the necks shaped but dropped a big clanger gluing the nut in on the left hand. Its got a big gap and the glue has set. The problem was that the glue set so fast when I was trying to align the nut in the centre.
Its stuck solid so if I try and knock it out it way split the fretboard.
I was going to fill the gap but I'm concerned that it will suffer in tone and sustain.
What does the forum think??
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I've not done much work on these over the last month. Got the necks shaped but dropped a big clanger gluing the nut in on the left hand. Its got a big gap and the glue has set. The problem was that the glue set so fast when I was trying to align the nut in the centre.

Its stuck solid so if I try and knock it out it way split the fretboard.

I was going to fill the gap but I'm concerned that it will suffer in tone and sustain.

What does the forum think??

What Type of glue did you use? If epoxy or woodglue, then add heat from a heat gun and soften it up. remove the nut and clean the surfaces and start over. Be careful not to burn the wood but even some discoloration from the heat can be sanded out.

Or add steam into the joint and soften it that way.

Just a thought!

MK

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