Well, between numerous interruptions, I was able to get a little work done this weekend. I got the top glued up and the body out of clamps. I got the fretboard trued up and got the fret slots cut. Next I traced out my headstock on .020" polycarbonate (another leftover from work. I drilled a small hole to mark the tuning peg post centers and cut it out. Next I marked out the headstock angle using the template I just made to make sure I had enough room. The angle worked out to be right at 11 degrees.Then I cut that angle on the bandsaw. I attached the off-cut with double-sided tape. I used that to form a planing surface and trued up the face of the headstock. Next I marked out all the dimensions on the neck: nut, center-line, end of fretboard, headstock, width and angle. This neck will have a long tenon that will reach past the bridge and will be set into the body and sandwiched under the top. I glued together some thin cocobolo to make a top plate. I got that glued to the headstock with T-88 epoxy. The last thing I got done today was to drill and set the fret marker dots.
Head stock angle and off cut in place. In the upper left hand corner are the top and body glued up and waiting to be worked on.
Planing the headstock face.
Headstock face plate glue up.
Fretboard and face plate laid on neck.
Faceplate glue-up and fret markers in place.
It was a challenge to keep the face plate in position during the clamping!
SR