I need to create a simple jig for doing a neck angle with a router. for my current les flawes proj, it's a 90deg angle so I really just need a box, but I figure this is something that is going to come up if you build guitars... so why not build a jig that would gut a 90 - 84.5?
specifically -how to cut the angle in the back and sides of of a neck blank. I've seen a lot of tutorials where folks cut them on their table saws... but I do not own a table saw and really would rather avoid using/having one. lots of other folks cutting them on a table router which is also a fine way of doing it... but I much prefer "THE HARD WAY"! The router is my hammer.
so here's what I came up with:
bottom piece is a simple 3 sided box with a longer base to clamp to the neck.
the top - is a 3 sided box sitting outside that... and the 3/8" hole there would be for a lag bolt on either side... sitting flush on the outside. so as you tilt back... you stop at 5.5deg. as you tilt fwd you stop at 0 deg. I would ride my router with an extended flush cut bit on the top sides to remove material:
would probably want to put some sort of set screw stop for the top box so that it can be dialed in to the exact angle.
hardly a revolutionary idea... just a simple solution. Just looking for input in terms of pitfalls, things I've overlooked, better ways of doing it, general comments, etc.