I've had that blog post bookmarked for a bit, now. Shoulda sent it along to you, man, sorry
I haven't gotten to sanding the headstock down yet, but when I do, I'll let you know how it goes. I wonder what the diameter on that sanding drum is, that's a nice diameter for a volute...
In other news, I know that people sometimes use a really thin plastic veneer/laminate strip in between wood types as an accent line. I'm wondering, could one use a plastic veneer and glue it to the top of the headstock and clear over it? I wonder how it would come out, looks-wise. Reason being, I haven't gotten to sanding the headstock yet, but it looks like I'm going to be short at least 1/16" thickness. It looks like the masking tape slipped or something, the pieces are still straight, but it slipped in the "too thin" direction. I was thinking that I might make up the thickness with a piece of black plastic-type material on the front of the headstock (and possibly as backstrapping, too, I dunno how bending the plastic would work, and really I'd do it only if the volute/glue joint didn't look fantastic). It'd save me from having to paint the headstock, too Any thoughts, anyone?
PS: Good thing I changed my build plans to get two blanks out of my stock, instead of one. I had a feeling that a few problems would arise