Jump to content

Cutting out body shape without a bandsaw


Recommended Posts

I dont have a bandsaw and really dont have access to one. What options do I have for cutting out the body. I do have a jigsaw that I could get a long blade for but it is very important to me that the sides are at 90 degrees and I am not sure if this saw would give me exactly that. Could I cut the rough shape and then route the rest off with my table router and a template? What bit would I want? Any ideas? Thanks!

Link to comment
Share on other sites

Pay $15 or $20 and get an hour or two workshop hire at your local technical school, or wood work craft school

I didn't know that tech schools did that. I'll look into it, thanks.

Link to comment
Share on other sites

Pay $15 or $20 and get an hour or two workshop hire at your local technical school, or wood work craft school

I didn't know that tech schools did that. I'll look into it, thanks.

Rather than spend $5000+ on surface planers, thicknessers, etc, i got the essentuals, and pay $27 (aussie dollars) an hour at a local wood work school. I only need an hour a month, maybe two, and i got the keep another $5000 in the bank :D. ****, when im real busy, for an extra $10, they do all the machining themselves...

Link to comment
Share on other sites

i cut my body with a jigsaw. yeah, you read it right, a jigsaw. but you'll have to give some extra space for the final size of your body design as it can be a bit tricky on the rounded side and plus, it will somehow angled downwards when it cuts, so, the upper side and the lower side will not be exactly at the same size. but it's an option.

Link to comment
Share on other sites

I love this forum...

Just when I have a question that needs answering, it turns out that someone else is already asking it! :D

$99 for a budget bandsaw? That's something I'm going to look into. Only after I contact the school I do most of my supply teaching for, though-- I know they have a shop, but I'm not sure how fully equipped it is. Another option I'm going to consider is calling a few of the local cabinet-makers. They've GOT to have a bandsaw, but it might be a strange request, so I'm anticipating some "You want to do WHAT? I don't even know how much to charge you for that...."

Greg

Link to comment
Share on other sites

Bah.

Our Home Depot isn't carrying the 9" bandsaw for $99 bucks anymore. I was flipping through the Canadian Tire catalog and saw one for $149.

Then I noticed that for $199, I can get a kitted-out "spin saw" which as far as I can tell is just a Dremel on steroids. But I'm wondering if such a saw would have enough juice to cut through a 2" thick hunk of hardwood. Has anyone used one?

It can also be used as a rotary tool, disc sander, and has the flex shaft for dremel-type stuff, so it might be a bargain anyhow.

But it sounds almost 'too' good... and it probably does NONE of those jobs particularly well. :D Anybody out there used one?

Greg

Link to comment
Share on other sites

GregP, I have the Mastercraft spinsaw minus the disc sander. Works good, pretty strong but the freehand attachments are so so, made of plastic. I like the remote cable attachment for dremelling. I was doing some routing the other day and found that the bit kept slowly sliding out so I guess the collet inside is wearing down. I will have to buy extra 1/4" collets. And it works best for routing at the higher speed setting, ie. 30,000 rpm. I wouldn't use it for initially cutting out a body shape, but its good for edging, cavities, etc.

Link to comment
Share on other sites

Thanks for that.

Incidentally, I already have access to a scroll saw, but looking at the blade, I thought it would be too flimsy...? Am I incorrect? Maybe I have the tool I need already!

Greg

Link to comment
Share on other sites

It depends, every tool has its use. The optimum for cutting a body blank out of a 2" slab is a fast, strong bandsaw with a relatively narrow blade for getting around tight curves. Using other tools like jigsaw, scroll saw, belt/roller sanders etc. depends on how good you are with them and whether or not you are in a rush, it WILL take a little longer and you MIGHT have to do some squaring and levelling to correct imperfections.

Link to comment
Share on other sites

I could take a week cutting a body and be fine with it... rush, schmush. :D As long as the tool's up to the job if done slowly, I'm fine with that. But if a tool's not up to the job in general, I don't want to break it.

Gotta look into the bandsaw, though. For $149 I'm scared that it'll crap out after one use, but if I can get even 3 guitars and 3 bodies out of it, I'll be content. Not happy, but not furious.

Link to comment
Share on other sites

Rather than spend $5000+ on surface planers, thicknessers, etc, i got the essentuals, and pay $27 (aussie dollars) an hour at a local wood work school. I only need an hour a month, maybe two, and i got the keep another $5000 in the bank :D. ****, when im real busy, for an extra $10, they do all the machining themselves...

Where abouts in Australia is this woodwork school?

Link to comment
Share on other sites

Luckily, I bumped into a fellow teacher who's my friend's brother. As it turns out, he's now teaching shop. Bandsaw access is mine!

Er..

That doesn't help the original poster much. Sorry. :D

Link to comment
Share on other sites

I used a jig saw to cut out the shape of my guitar it took about two hours, going through a 2 inch slab of maple is hard going and it left a lot of burn marks luckily it will be painted.

umm...you should sand the edges to bring them to a 90 degree angle anyways..so that should take away the burn marks

Link to comment
Share on other sites

I asked at the MIMF forums a while ago about building with simple tools (have a look, thread should be on the first page of the "Solidbody and Semi-Hollowbody" bit. www.mimf.com click on the "MIMForum" sign). They said that a router is really the only essential tool, and even then, its not essential, its just far easier to make things accurate with one. It is perfectly alright to cut body with a hand saw, should you be particularly tool-deficient. On the downside, it wouls take a while. On the upside, as someone on my thread said, you end up with arms like "The Rock"!

Link to comment
Share on other sites

Thanks for that.

Incidentally, I already have access to a scroll saw, but looking at the blade, I thought it would be too flimsy...? Am I incorrect? Maybe I have the tool I need already!

Greg

You have to go slowly with the scroll saw. I've done 2 guitar bodies (roughed out) with mine and have gone through at least 4 blades. If you try and force it, the blade will break and you have to spend time replacing it.

I've also experimented with a hand held jig saw. There's a lot of slop in it so I cut as far out at 1/4" from the line. Since I was going to route the body shape with a template anyway that was really good enough.

Link to comment
Share on other sites

I'll definitely be using a router for the body.

It's a bit of a catch-22, though... because my body design is 'unique' (it's not spectacular, there are just no commercial templates for it) I have to make a template first. So I still need a tool to cut the template. :D I have access to that bandsaw, but if scroll saw bits aren't TOO expensive, maybe I can just go through a few of them. <grin>

I have some extra MDF around, so I was thinking of using MDF for the template... thick enough for the ball-bearing guide on the router, yet workable enough that I can sand rough spots down to shape first.

I wonder how much guitar template guy would charge to laser cut one from a CAD file if I send it.

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
×
  • Create New...