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Build #2! Extended Scale 6 String.


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Glueing and resawing could only cause problem with subsequent fretting as "glued" wood works perhaps differently to raw wood, although in all honesty I would still re-use. At the very least you learn something rather than ditching a likely fine piece of material. Whether you learn something from it using it as an inlay dog or whatever make sure it serves some good positive purpose.

I'm probably just going to throw it in the garbage to be honest....

Jokes. I'll be using it for inlay practice and even after that it'll see some use. I've only built one guitar and I've already utilized my scraps for a few things. I've made picks, truss rod covers, pipes and a pick bowl with the scraps from this build and my last already. Doing little projects with the scraps is almost as fun as building the actual guitars haha.

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I have yet another question guys. There's a small crack in the Rosewood top, what's the best glue to fill it up? Just normal wood glue? I just want to be sure it takes the danish oil well after. Thanks for all the help!

Epoxy or Medium CA. Just tape up on each side of the crack so the glue is only going where it needs to.

Veneer the bad maple board and practice sawing frets in it and some scrap so you don't waste anymore wood.

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I have yet another question guys. There's a small crack in the Rosewood top, what's the best glue to fill it up? Just normal wood glue? I just want to be sure it takes the danish oil well after. Thanks for all the help!

Epoxy or Medium CA. Just tape up on each side of the crack so the glue is only going where it needs to.

Veneer the bad maple board and practice sawing frets in it and some scrap so you don't waste anymore wood.

+1

Practice setting frets in it too. You'll want to get a feel for that whole process before you try it on a live piece.

SR

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Very small update. Unfortunately I haven't been doing much work on this in the past couple weeks, which really sucks. I was hoping to have it approaching the finish line by this time. I've been waiting for my Abalone to come in for the inlay! I want to do the inlay before attaching the fretboard to the neck just because I haven't done inlay before and if I were to put the fretboard on, then inlay and mess up it would be much harder to correct. I could do some of the body work, but I'd just like to have the neck done first before I go there.

Anyways, pics.

Truss Rod installed

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I made a little mod to my fret slotting miter box. Works alot better now.

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Headstock veneer glued.

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An awful picture and a sneak peak of Build #3.

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Practicing inlay.

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Inlay glued in with epoxy + maple dust.

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How my very first inlay came out. Not very good, but I know how to do better next time.

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However I have a question for anyone who might know. I know that the best way to not see any filler/glue in an inlay is to route it more accurately. I used to big of a bit on some of it while routing and will be doing that differently, but I'm just curious why it's all grey in the gaps. I used epoxy and maple dust. What's the best way to get the glue to blend in well with the fretboard color? More maple dust?

Thanks!

Also thanks for the replies on the fretboard issue and the crack issue. The crack was caused by my clamping cause I was dumb and didn't use a caul over top of my chambers. Live you learn though. And the fretboard, I just made a new one. The old one was used for inlay practice and will also be used for a truss rod cover or 10.

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The sawdust always get a bit darker when mixed with glue hence the grey. It's a good thing on an ebony board, not so much on a maple one. I've nev er done a maple board so I'm curious about the answer too this as well. More dust will help but I think it will still be darker....

SR

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Update!

Inlay epoxied in

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Fretboard, meet neck blank

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Starting to look like a neck!

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Had a little bump in the road flush routing the neck blank to the fretboard size. Thankfully this came off clean and I could find the chip.

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Glued back on, can't even tell that it happened now.

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Fretboard binding started.

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Managed to route the binding channel so you can see a thin strip of maple beneath the binding. Turned out better than I expected.

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Started radiusing

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Dat inlay

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Headstock

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I made a little planning oopsie... Now sure how I'm going to route the binding channel from the fretboard to the corners on the headstock. I use a dremel 4000 with the stewmac router base/edge guide and the fretboard is higher than the headstock and the router base has nowhere to ride. If that makes any sense. Any ideas here? All I can think of is doing these parts with a chisel or free handing it with the dremel flex shaft attatchment. Both of which scare the hell out of me.... Haha.

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I made a little planning oopsie... Now sure how I'm going to route the binding channel from the fretboard to the corners on the headstock. I use a dremel 4000 with the stewmac router base/edge guide and the fretboard is higher than the headstock and the router base has nowhere to ride. If that makes any sense. Any ideas here? All I can think of is doing these parts with a chisel or free handing it with the dremel flex shaft attatchment. Both of which scare the hell out of me.... Haha.

Use double sided tape to attach a scrap of the proper thickness to your headstock. Sand it flush to the unrouted part and then reset your bit to finish the route.

SR

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I made a little planning oopsie... Now sure how I'm going to route the binding channel from the fretboard to the corners on the headstock. I use a dremel 4000 with the stewmac router base/edge guide and the fretboard is higher than the headstock and the router base has nowhere to ride. If that makes any sense. Any ideas here? All I can think of is doing these parts with a chisel or free handing it with the dremel flex shaft attatchment. Both of which scare the hell out of me.... Haha.

Use double sided tape to attach a scrap of the proper thickness to your headstock. Sand it flush to the unrouted part and then reset your bit to finish the route.

SR

Why didn't I think of that? Probably cause it makes total sense. :lol: Thanks dude! This is what I will do!

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  • 2 weeks later...

Been a little busy in this awesome place in the past week. Little family holiday. Got back last night and worked on this for about 11 hours today.

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Got the headstock binded. Bought the smallest chisel I could find and went to town. Learned the hard way to bind a headstock before attatching the fretboard. One small mistake turned into a couple hours of extra work.

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Neck pocket routed, this thing is going to have crazy access. I mean all the way up to 27 effortlessly.

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Insanely tight fit. It took me a couple minutes to get this in there and out of there haha.

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Armrest chamfer and body binding channel routed. I think I might retire my stewmac edge guide for binding channels and get some real router bits with the sized bearings. Just feel the results could be alot cleaner that way.

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Back chamfering

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This picture is full of awesome.

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That's it for today.

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