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My Homemande Les Paul Update...inlay finished.


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Well, I thought I may update everyone on my progress. I have spent most of the time recently working on shaping the mother of peal inlays and getting them into the fingerboard. See pics below. The knobs etc....are just sitting there to give you the idea. I have also placed the perloid tuner pegs that I will be putting on the finished project.

full.jpgtail.jpg34.jpg

I decided to go with a "scalloped" inlay similar to the traditional les paul inlay. I added the "extra" scalloped inlay at the first fret, which makes it a little different. Not really sure why Gibson didn't put one in there on most of their Pauls. (the LP's with the standard block pattern as well as the customs all have pearl at the first fret) Anyway.....I think it looks pretty good up there! We basically started with rectangular pieces of pearl and built a jig to hold each piece at the same angle. We then sanded them down to final size. (as an aside......you need to be very careful when sanding pearl as those little pieces of shell do not come out of your lungs and throat once they are in there!)

head2.jpgfret12.jpgzoominlay.jpg

We did have a minor disaster as a tiny corner of one of the inlays cihipped a bit at the back of the piece. (see pic below) The unforutnate thing is that it creates a tiny dark spot in the corner of the inlay but that just the way the cookie crumbles sometimes. I imagine it won't be quite as noticeable once the strings are on.

chip.jpg

I also have the truss rod fitted. The control cavity plates are also complete and fitted (a bit of a pain since the larger cover is actually 3 pieces of maple laminated in different directions to prevent warping. The top laminate is actually flamed maple on both plates but it is difficult to see)

plates.jpg

The next step will be to glue on the finger board and shape the the neck. Then it will be time to do the final radiusing and sanding of the fretboard and then install the frets. After that, I'll install the nut, tuners, and all the other hardware. Finally, we will finish it!

The finish is going to be a bit of a tough choice for me. I was thinking about heritage cherry sunburst but that creates a problem with the headstock.....it would look ridiculous bursted so what colour do you stain it? I was thinking I could just stain it the "lightest" colour used on the body but I am not sure about how that will look. I am seriously considering doing a trans-amber finish on the whole guitar then adding the slightest darker amber around the outside edge of the body....not a burst really, just a hint of darkness around the outside edge to give it some depth. Then the headstock could be simply trans-amber and it would all look great! Lots to think about in the meantime........I would greatly appreciate any opinions on finishing this beast and how to address the issue of staining the headstock.

Once again, thanks for reading! I will quote the orignal post below so you can see the earlier progress.

Take it easy.

GregA

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ORIGINAL POST

First of all, sorry for this long-winded post...but I thought some may find the info interesting.

Several months ago I posted some pics of a Les Paul I had been building and I thought I may post a few updated “work in progress” pics. (Much of

the info below is a repeat of what was in the original post...so feel free to skip it!)

Just to inform those who didn’t catch the earlier info, I started working on this project off and on over 2 ½ years ago. I am fortunate enough to have

two friends who are expert luthiers and were nice enough to guide me through this process. (I could not have done it without them) The surface of

the guitar has been lightly moistened to show the flame in all of these pictures.

full.jpg

The nice thing about taking such a ridiculously long time to build this guitar was that every single piece of wood was left to stablize after any major

cut was made. Any twisting that resulted because of a cut was then corrected and recorrected. The neck alone sat for close to two months after it was

initially roughed out. It will be continually corrected as the build process continues. The result should be a very “stable” instrument as any twisting

should be taken care of. (Of course I will need to keep it at a relatively similar humidity as what we have here in Calgary, Alberta. So I guess no

trips to Costa Rica for this one!)

The body and neck is British Honduras mahogany (each are one piece) and the top is a hand picked chunk of maple from British Columbia. The

arch top was shaped entirely with chisels and a scraper and is slightly over an inch in depth at the deepest part. (so yeah...it is probably going to be

a back breaker!)

topthick.jpgtailview.jpg

The neck joint is a little different than the traditional Gibson neck joint. (see pics below) The angled dovetale was a major task to get right but my

buddies swear by it. It definitely seems to me to be a much more solid connection than a basic mortise-tenon joint.

neckjoint.JPGneckin.jpg

CONTINUED BELOW......

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The fretboard was one of the more challenging parts that has slowed me down and we are a long way from attaching it yet. (see pic below) Hand

planing it down to the right taper, making the back perfectly flat, radiusing the top, cutting the frets, binding the edge, inserting the fret markers

into the binding...and still a lot of work to do. Add the fact that ebony is extremely fragile and you have one of the biggest jobs in the entire process!

We did nail the binding job on the fret board as the mitres on the corners of the board are invisible. (see the pic on the right) The next step wil be to

do the perl inlay and finally, install the frets.

fretboard.jpgboardmitre.jpg

We went with the traditional Gibson Les Paul shape headstock (**cough**copy infringement**cough**) but decided to go with a bookmatched piece

of flamed maple cut from the same piece of wood as the body. (see pic below)

allhead.jpg

Binding the headstock........that was a challenge. Anyone who has tried binding a guitar knows how involved it can be. Compared to the headstock,

binding the body and fret board was a walk in the park. The binding and perfling needs to be cut into six pieces and mitred to fit into the routed

grove perfectly. Nothing shows up more that a bad mitre on a binding job and this head stock is far from perfect. We did nail most of them really

well (see the first pic below..dead on) but we were a tiny bit off on the "dimple" at the top and the bottom right corner (see the second and third pics

below). Still, they are not "blatantly" obvious errors so, on the whole, I am really pleased with the results. It really helps to pull the guitar together

since it matches the binding on the body.

goodmitre.jpgtophead.jpg

badjoin.jpg

What's next? After the perl inlay and frets are done, we will be shaping the neck then installing the fret board and making wood covers for the back

of the guitar. These covers will be made with a veneer of flame maple cut from the same piece of maple that was used for the top. (the toggle switch

cover is already done as shown in the pic below)

plate.jpg

As far as the finish, I am leaning toward a sunburst of some variety. (heritage cherry perhaps?) We will then install the electronics, tuning pegs,

pickups etc. (I am thinking about Seymour Duncan Seth Lovers)

34view.jpg

What else is cool is that there are seven of us each working on our own Les Paul. All are being built using identical methods to mine. The tops all

look great and they are all unique in their own way. I will try to get a shot of all seven together when they are done.

Anyway, thanks for reading!

Greg

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